Bruno
MICHEL, et al.
High-Concentration Photovoltaic-Thermal System
Concentrates
sunlight 2000x, converts 80% to useful energy, desalinates
water, & refridgerates...
http://www-03.ibm.com/press/us/en/pressrelease/40912.wss#release
ZURICH - 22 Apr 2013: Today on Earth Day, scientists have
announced a collaboration to develop an affordable photovoltaic
system capable of concentrating solar radiation 2,000 times and
converting 80 percent of the incoming radiation into useful
energy. The system can also provide desalinated water and cool
air in sunny, remote locations where they are often in short
supply.
A three-year, $2.4 million (2.25 million CHF) grant from the
Swiss Commission for Technology and Innovation has been awarded
to scientists at IBM Research (NYSE: IBM); Airlight Energy, a
supplier of solar power technology; ETH Zurich (Professorship of
Renewable Energy Carriers) and Interstate University of Applied
Sciences Buchs NTB (Institute for Micro- and Nanotechnology MNT)
to research and develop an economical High Concentration
PhotoVoltaic Thermal (HCPVT) system.
Based on a study by the European Solar Thermal Electricity
Association and Greenpeace International, technically, it would
only take two percent of the solar energy from the Sahara Desert
to supply the world's electricity needs*. Unfortunately, current
solar technologies on the market today are too expensive and
slow to produce, require rare Earth minerals and lack the
efficiency to make such massive installations practical.
The prototype HCPVT system uses a large parabolic dish, made
from a multitude of mirror facets, which are attached to a sun
tracking system. The tracking system positions the dish at the
best angle to capture the sun's rays, which then reflect off the
mirrors onto several microchannel-liquid cooled receivers with
triple junction photovoltaic chips -- each 1x1 centimeter chip
can convert 50 watts, on average, over a typical eight hour day
in a sunny region.
The entire receiver combines hundreds of chips and provides 25
kilowatts of electrical power. The photovoltaic chips are
mounted on micro-structured layers that pipe liquid coolants
within a few tens of micrometers off the chip to absorb the heat
and draw it away 10 times more effectively than with passive air
cooling.
The coolant maintains the chips almost at the same temperature
for a solar concentration of 2,000 times and can keep them at
safe temperatures up to a solar concentration of 5,000 times.
The direct cooling solution with very small pumping power is
inspired by the hierarchical branched blood supply system of the
human body and has been already tested by IBM scientists in high
performance computers, including Aquasar. An initial
demonstrator of the multi-chip receiver was developed in a
previous collaboration between IBM and the Egypt Nanotechnology
Research Center.
"We plan to use triple-junction photovoltaic cells on a
micro-channel cooled module which can directly convert more than
30 percent of collected solar radiation into electrical energy
and allow for the efficient recovery of an additional 50 percent
waste heat," said Bruno Michel, manager, advanced thermal
packaging at IBM Research. "We believe that we can achieve this
with a very practical design that is made of lightweight and
high strength concrete, which is used in bridges, and primary
optics composed of inexpensive pneumatic mirrors -- it's frugal
innovation, but builds on decades of experience in
microtechnology.
"The design of the system is elegantly simple," said Andrea
Pedretti, chief technology officer at Airlight Energy. "We
replace expensive steel and glass with low cost concrete and
simple pressurized metalized foils. The small high-tech
components, in particular the microchannel coolers and the
molds, can be manufactured in Switzerland with the remaining
construction and assembly done in the region of the
installation. This leads to a win-win situation where the system
is cost competitive and jobs are created in both regions."
The solar concentrating optics will be developed by ETH Zurich.
"Advanced ray-tracing numerical techniques will be applied to
optimize the design of the optical configuration and reach
uniform solar fluxes exceeding 2,000 suns at the surface of the
photovoltaic cell," said Aldo Steinfeld, Professor at ETH
Zurich.
With such a high concentration and a radically low cost design
scientists believe they can achieve a cost per aperture area
below $250 per square meter, which is three times lower than
comparable systems. The levelized cost of energy will be less
than 10 cents per kilowatt hour (KWh). For comparison, feed in
tariffs for electrical energy in Germany are currently still
larger than 25 cents per KWh and production cost at coal power
stations are around 5-10 cents per KWh.
Water
Desalination and Cool Air
Current concentration photovoltaic systems only collect
electrical energy and dissipate the thermal energy to the
atmosphere. With the HCPVT packaging approach scientists can
both eliminate the overheating problems of solar chips while
also repurposing the energy for thermal water desalination and
adsorption cooling.
To capture the medium grade heat IBM scientists and engineers
are utilizing an advanced technology they developed for
water-cooled high performance computers, including Aquasar and
SuperMUC. With both computers water is used to absorb heat from
the processor chips, which is then used to provide space heating
for the facilities.
"Microtechnology as known from computer chip manufacturing is
crucial to enable such an efficient thermal transfer from the
photovoltaic chip over to the cooling liquid," said Andre
Bernard, head of the MNT Institute at NTB Buchs. "And by using
innovative ways to fabricate these heat transfer devices we aim
at a cost-efficient production."
In the HCPVT system, instead of heating a building, the 90
degree Celsius water will be used to heat salty water that then
passes through a porous membrane distillation system where it is
vaporized and desalinated. Such a system could provide 30-40
liters of drinkable water per square meter of receiver area per
day, while still generating electricity with a more than 25
percent yield or two kilowatt hours per day -- a little less
than half the amount of water the average person needs per day
according to the United Nations**, but a large installation
could provide enough water for a town.
Remarkably, the HCPVT system can also provide air conditioning
by means of a thermal driven adsorption chiller. An adsorption
chiller is a device that converts heat into cooling via a
thermal cycle applied to an absorber made from silica gel, for
example. Adsorption chillers, with water as working fluid, can
replace compression chillers, which stress electrical grids in
hot climates and contain working fluids that are harmful to the
ozone layer.
Scientists envision the HCPVT system providing sustainable
energy and potable water to locations around the world including
southern Europe, Africa, Arabic peninsula, the southwestern part
of the United States, South America, and Australia. Remote
tourism locations are also an interesting market, particularly
resorts on small islands, such as the Maldives, Seychelles and
Mauritius, since conventional systems require separate units,
with consequent loss in efficiency and increased cost.
A prototype of the HCPVT system is currently being tested at IBM
Research - Zurich. Additional prototypes will be built in Biasca
and Rueschlikon, Switzerland as part of the collaboration.
http://www.youtube.com/watch?v=J_zzE8xMdZc
Bruno Michel, a research scientist at IBM Research - Zurich,
explains his latest invention--a technique for concentrating
solar radiation to create a much more effective system for
harvesting energy from the sun. His hope is that this technique
will prove to be so successful that we'll be able to use it to
replace all fossil fuel and nuclear energy with solar. The work
is being done in conjunction with the Egypt Nanotechnology
Center: http://www.egnc.gov.eg
On Earth Day 2013 scientists announced a collaboration to
develop an affordable photovoltaic system capable of
concentrating, on average, the power of 2,000 suns, with an
efficiency that can collect 80 percent of the incoming radiation
and convert it to useful energy. The proposed system can be
built anywhere sustainable energy, drinkable water and cool air
are in short supply at a cost of three times lower than
comparable systems.
PATENTS
PHOTOVOLTAIC
THERMAL HYBRID SYSTEMS AND METHOD OF OPERATION THEREOF
US2013255753
A method is disclosed for operating a photovoltaic thermal
hybrid system having a hybrid solar receiver with a photovoltaic
module, operatively coupled to the system to deliver an
electrical output power for a power user, a thermal collector
distinct from the photovoltaic module, wherein the photovoltaic
module and/or the thermal collector are movably mounted in the
system, a collector thermal storage thermally connected to the
thermal collector to store heat collected at the thermal
collector, and a positioning mechanism adapted to move the
photovoltaic module and/or the thermal collector. The method
includes instructing the positioning mechanism to move the
photovoltaic module and/or the thermal collector to change a
ratio of an intensity of radiation received at the photovoltaic
module to an intensity of radiation received at the thermal
collector.
BACKGROUND
[0002] The present invention generally relates to photovoltaic
thermal hybrid solar systems and methods of operation thereof.
[0003] Definitions of certain terms discussed herein are as
follows:
[0004] Photovoltaics (PV) generate electrical power by
converting solar radiation into direct current electricity
through semiconductors exhibiting the photovoltaic effect;
[0005] A photovoltaic cell (or PV cell, also "solar cell" or
"photoelectric cell") is a solid state device that converts
energy of light directly into electricity by virtue if the
photovoltaic effect;
[0006] A photovoltaic module (also "solar module", "solar panel"
or "photovoltaic panel") is an assembly of connected
photovoltaic cells;
[0007] A photovoltaic system typically includes an array of
photovoltaic modules, an inverter and interconnection wiring;
[0008] A thermal collector (also "solar thermal collector")
collects heat by absorbing radiations, such as sunlight;
[0009] A heat exchanger is a device/piece of equipment to
efficiently transfer heat from one medium to another;
[0010] In electronic systems, a heat sink is a component to cool
a device by dissipating heat into a surrounding medium;
[0011] Solar thermal energy (STE) concerns technologies for
harnessing solar energy for thermal energy (heat). STE differs
from and is acknowledged to be much more efficient than
photovoltaics, which converts solar energy directly into
electricity;
[0012] Concentrated solar power (also "concentrating solar
power" or CSP) systems use mirrors or lenses that concentrate a
large area of solar thermal energy onto a small area, such that
electrical power (also "power") can be produced when
concentrated light is converted to heat, which drives a heat
engine (e.g., a steam turbine) connected to a power generator.
Common forms of concentration are: parabolic trough, dish
Stirlings, concentrating linear Fresnel reflector and solar
power tower.
[0013] Concentrated photovoltaic (CPV) systems use optics (e.g.,
lenses) to concentrate a large amount of sunlight onto a small
area of solar photovoltaic materials to generate electricity.
Concentration allows for production of smaller areas of solar
cells.
[0014] CPV should not to be confused with CSP: in CSP
concentrated sunlight is converted to heat, and then heat is
converted to electricity, whereas in CPV concentrated sunlight
is converted directly to electricity using the photovoltaic
effect;
[0015] Photovoltaic thermal hybrid solar collectors (also
"hybrid PV/T systems" or PVT) are systems converting solar
radiation into thermal and electrical energy. Such systems
combine a photovoltaic cell, which converts photons into
electricity, with a solar thermal collector, which captures the
remaining energy and removes waste heat from the PV module. Two
categories of PVT collectors are generally known:
[0016] PV/T fluid collector (air or liquid). In liquid
collectors, a typical water-cooled design uses conductive-metal
piping or plates attached to the back of a PV module. The
working fluid is typically water or glycol. The heat from the PV
cells are conducted through the metal and absorbed by the
working fluid, which assumes that the working fluid is cooler
than the operating temperature of the cells. In closed-loop
systems this heat is either exhausted (to cool it) or
transferred at a heat exchanger, where it flows to its
application. In open-loop systems, this heat is used, or
exhausted before the fluid returns to the PV cells;
[0017] PV/T concentrator (CPVT), wherein a concentrating system
is provided to reduce the amount of solar cells needed. CPVT can
reach very good solar thermal performance compared to flat PV/T
collectors. However, main obstacles to CPVT are to provide good
cooling of the solar cells and a durable tracking system.
[0018] A disadvantage of PV systems compared to other energy
sources is the unpredictable nature of the direct solar
radiation. This leads to intermittent power delivery, which has
much less value than on demand power and leads to grid
instabilities. Storage of electrical energy in e.g. batteries is
prohibitively expensive so that the cost for a storage unit for
a full day production costs much more than the solar power
station. Concentrated solar power systems (CSP) that can store
the collected heat can produce electricity on demand until the
stored heat is dissipated. Concentrated photovoltaic (CPV) power
plants have higher conversion efficiencies than PV and CSP but
still suffer from intermittent power production. Concentrated
photovoltaic thermal (CPVT) systems have a higher system
efficiency because of the improved cooling but reject the heat
to the ambient or produce low grade heat with limited utility.
SUMMARY
[0019] In one embodiment, a method is disclosed for operating a
photovoltaic thermal hybrid system having a hybrid solar
receiver with a photovoltaic module, operatively coupled to the
system to deliver an electrical output power for a power user, a
thermal collector distinct from the photovoltaic module, wherein
the photovoltaic module and/or the thermal collector are movably
mounted in the system, a collector thermal storage thermally
connected to the thermal collector to store heat collected at
the thermal collector, and a positioning mechanism adapted to
move the photovoltaic module and/or the thermal collector. The
method includes instructing the positioning mechanism to move
the photovoltaic module and/or the thermal collector to change a
ratio of an intensity of radiation received at the photovoltaic
module to an intensity of radiation received at the thermal
collector.
[0020] In another embodiment, a photovoltaic thermal hybrid
system includes a hybrid solar receiver, having a photovoltaic
module designed for electrical output power delivery; a thermal
collector distinct from the photovoltaic module, wherein the
photovoltaic module and/or the thermal collector are movably
mounted in the system; a collector thermal storage thermally
connected to the thermal collector to store heat collected at
the thermal collector; a positioning mechanism adapted to move
the photovoltaic module and/or the thermal collector; and a
control unit configured to instruct the positioning mechanism to
move the photovoltaic module and/or the collector to change a
ratio of an intensity of radiation received at the photovoltaic
module to an intensity of radiation received at the thermal
collector.
BRIEF
DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0021] FIG. 1 shows an exploded 3D view of a multilayer
cooling device for a photovoltaic device;
[0022] FIG. 2 focuses on a specific channel portion
pattern, designed for a given layer of the device of FIG. 1;
[0023] FIG. 3 depicts a 3D tree structure representing an
arrangement of orifices and channel portions of a cooling
device;
[0024] FIG. 4 shows a side view of a photovoltaic device
mounted on a cooling device;
[0025] FIG. 5 is a 3D view of such a photovoltaic device,
mounted on a cooling device;
[0026] FIG. 6 is a 3D view of a thermal collector for a
photovoltaic device;
[0027] FIG. 7 is a partial view of FIG. 6, showing a
section of the thermal collector;
[0028] FIG. 8 is a section view of a photovoltaic thermal
hybrid solar receiver;
[0029] FIG. 9 is a section view of another photovoltaic
thermal hybrid solar receiver;
[0030] FIG. 10 is a side view of a photovoltaic thermal
hybrid solar system;
[0031] FIG. 11 is a flowchart of steps implemented in
methods of operation of a photovoltaic thermal hybrid solar
system such as depicted in FIG. 10;
[0032] FIGS. 12-13 are simplified representations of
photovoltaic thermal hybrid solar systems;
[0033] FIGS. 14-15 are block diagram representations of
additional photovoltaic thermal hybrid solar devices-based
systems;
[0034] FIG. 16 is a graph showing the radiation intensity
distribution at the level of an input plane of a hybrid
receiver, while displacing the hybrid receiver along the
optical axis of the system;
[0035] FIG. 17 is a graph showing the total irradiance
captured by a thermal collector and a PV chip of a hybrid
receiver, while displacing the hybrid receiver along the
optical axis of the system;
[0036] FIG. 18 is a graph comparing dispatched delivery
of electrical power by various CPVT systems;
[0037] FIG. 19 is a simplified representation of a system
for short-term local weather prediction using tracker solar
sensor information; and
[0038] FIG. 20 schematically depicts an example of a
control system-a computerized unit, suitable for implementing
steps of methods of operation of systems such as depicted in
FIGS. 10, 12-15, and 19.





DETAILED DESCRIPTION
[0039] According to a first aspect, a method of operating a
photovoltaic thermal hybrid system is disclosed, the latter
comprising a hybrid solar receiver, having a photovoltaic
module, operatively coupled to the system to deliver an
electrical output power for a power user; and a thermal
collector distinct from the photovoltaic module, wherein the
photovoltaic module and/or the thermal collector are movably
mounted in the system; and a collector thermal storage thermally
connected to the thermal collector to store heat collected at
the thermal collector; and positioning mechanism adapted to move
the photovoltaic module and/or the thermal collector. The method
includes: instructing the positioning mechanism to move the
photovoltaic module and/or the thermal collector to change a
ratio of an intensity of radiation received at the photovoltaic
module to an intensity of radiation received at the thermal
collector.
[0040] Embodiments of the invention may include one or more of
the following features: the method further includes receiving
data indicative of an electrical power demand; and instructing
the positioning mechanism is carried out based on a comparison
of the output power with the power demand; instructing the
positioning mechanism includes instructing the positioning
mechanism to move the photovoltaic module and/or the thermal
collector to decrease the ratio if the comparison indicates that
the output power is larger than the power demand; the method
further includes instructing to deliver an output power
generated by the photovoltaic module to a power user, to meet
the power demand if the output power matches the power demand.
The system further includes a heat engine, thermally connected
to the collector thermal storage, the method further comprising
instructing the heat engine to start a process of
thermal-to-electrical conversion of heat stored in the collector
thermal storage if an output power generated by the photovoltaic
device is lower than the power demand. The method further
includes: instructing to trigger a desalination process and/or
an adsorption cooling process, in order to dissipate heat from
the collector thermal storage. The system further includes: a
first heat circuit connecting the photovoltaic module to a
photovoltaic thermal storage distinct from the collector thermal
storage, to cool the photovoltaic module; and a second heat
circuit, distinct from the first heat circuit, and connecting
the collector thermal storage to the thermal collector.
[0041] The system further includes a heat exchanger, thermally
connected to the photovoltaic thermal storage, and the method
further includes instructing to provide heat stored in the
photovoltaic thermal storage to a thermal user via the heat
exchanger; in the system, the heat exchanger is further
thermally connected to the collector thermal storage, the method
further comprising instructing to provide additional heat stored
in the collector thermal storage to the heat exchanger while
providing heat stored in the photovoltaic thermal storage to the
thermal user via the heat exchanger. The system further includes
an additional heat exchanger thermally connected to the heat
engine and a given thermal user, the given thermal user being
further thermally connected to the photovoltaic thermal storage
or to both the photovoltaic thermal storage and the collector
thermal storage, via the heat exchanger, and the method further
includes instructing the heat engine to start a process of
thermal-to-electrical conversion of heat stored in the collector
thermal storage using the given thermal user as a low
temperature pool. In the system, a temperature in the collector
thermal storage is substantially larger than a temperature in
the photovoltaic thermal storage, preferably by more than
30[deg.] C., more preferably by more than 50[deg.] C.; in the
system, the photovoltaic thermal hybrid solar receiver is
movably mounted in the system, such that the positioning
mechanism can move the photovoltaic thermal hybrid solar
receiver as a whole;
[0042] In the system, the thermal collector extends in a first
plane and includes an aperture; and the photovoltaic module
includes a photo-active area within an area of the photovoltaic
module that extends in a second plane, at a distance of the
aperture, the photo-active area being vis-à-vis the aperture, a
projection of the aperture perpendicularly to the second plane
essentially corresponding to the photo-active area, and the
thermal collector further preferably includes one of or both the
following components: one or more minor elements provided in an
intermediate section between the first plane and the second
plane, the mirror elements preferably thermally connected to the
collector thermal storage, by a same heat circuit that connects
the thermal collector to the collector thermal storage; and a
band pass filter arranged at the level of the aperture;
[0043] The system further includes a concentrator, arranged to
concentrate radiation towards an optical focus thereof, and the
positioning mechanism is adapted to move the photovoltaic module
in or out of the optical focus.
[0044] According to another aspect, the invention is embodied as
a photovoltaic thermal hybrid system, comprising: (i) an hybrid
solar receiver, having a photovoltaic module designed for
electrical output power delivery and a thermal collector
distinct from the photovoltaic module, wherein the photovoltaic
module and/or the thermal collector are movably mounted in the
system; (ii) a collector thermal storage thermally connected to
the thermal collector to store heat collected at the thermal
collector; and (iii) positioning mechanism adapted to move the
photovoltaic module and/or the thermal collector; and further
comprising (iv) a control unit configured to instruct the
positioning mechanism to move the photovoltaic module and/or the
collector to change a ratio of an intensity of radiation
received at the photovoltaic module to an intensity of radiation
received at the thermal collector, e.g., based on a comparison
of the output power with a power demand as received at the
control unit.
[0045] Devices, systems, methods of operating such devices and
systems, as well as computer program functions partly
implementing embodiments of the present invention will now be
described, by way of non-limiting examples, and in reference to
the accompanying drawings.
[0046] The present invention forms part of comprehensive CPVT
solutions. Such solutions revolve around novel photovoltaic
thermal hybrid receivers. Aspects of these solutions concern
such receivers, cooling devices for such receivers, photovoltaic
thermal hybrid systems and operation methods.
[0047] The present invention proposes novel systems and methods
for operating a photovoltaic thermal hybrid system. Such systems
and methods rely on a hybrid solar receiver, equipped with a
photovoltaic (or PV) module capable of delivering an electrical
output power, and a thermal collector distinct from the PV
module. The PV module and/or the thermal collector are movably
mounted in the system. Furthermore, a collector thermal storage
is (thermally) connected to the thermal collector, in order to
store heat collected at the latter. In addition, positioning
mechanism are provided, which are adapted to move the PV module
and/or the thermal collector. Then, instructing the positioning
mechanism to move the PV module and/or the thermal collector
results in changing the ratio of the intensity of radiation
received at the PV module to the intensity received at the
thermal collector. Thus, excess radiation received at the PV
module (i.e., larger than necessary to meet a power demand) can
advantageously be used to heat up the thermal circuit and store
heat at the thermal storage.
[0048] The accompanying drawings are organized as follows:
[0049] Cooling devices 25 such as depicted FIG. 1-4 can
advantageously be used to cool PV receivers, as shown in FIGS. 4
and 5. PV receivers 21 can advantageously be complemented by
thermal collectors 22 such as depicted in FIGS. 6, 7. This
results in hybrid receivers such as depicted in FIGS. 8, 9. The
hybrid receivers can in turn be used in systems 10 such as
depicted in FIGS. 10, 12-15.
[0050] The systems 10 can be complemented to enable short-term
weather prediction, FIG. 19. The above systems 10 can be
operated according to a method such as captured in the flowchart
of FIG. 11. A control system to implement such a method is
depicted in FIG. 20.
[0051] In FIGS. 1-5, the following notations are used:
[0052] Ll denotes the ithlevel out of L total levels;
[0053] At level 1: Oih denotes the hthorifice of the inlet
circuit (Ooh is its counterpart for the outlet circuit);
[0054] Similarly, CPih represents the hthchannel portion of the
inlet circuit, (CPoh pertains to the outlet circuit). For
example, CPi1 denotes the first channel portion of the inlet
circuit, at level 1;
[0055] At level 2: Ohihk represents the kthorifice arising from
CPih; CPohk denotes the corresponding channel portion;
[0056] At level 3: Oihkl represents the lthorifice arising from
CPihk, CPihkl denotes the corresponding channel portion, etc.
[0057] The number of indices hkl . . . used to tag a particular
orifice or channel portion corresponds to the level that the
orifice or channel belongs to. For example, Oihk belongs to
level 2, while Oihkl belongs to level 3.
[0058] Referring to FIGS. 1-5 in general and more particularly
to FIGS. 1 and 3, a chip module cooling device (or cooler) 25 as
involved in embodiments includes two fluid circuits: an inlet
fluid circuit i and an outlet fluid circuit o. Each circuit
includes an arrangement of orifices Oi, Oo and channel portions
CPi, CPo. The orifices are also referred to as nozzles in some
places below: they can indeed be given various appropriate
shapes such as injection nozzles. This arrangement can be
regarded as forming (or reflecting) a tree structure. An example
of such a tree structure is depicted in FIG. 3, wherein:
branches represent the orifices Oi, Oo and nodes represent the
channel portions CPi, CPo.
[0059] As generally known in tree structures, a branch links a
node to one child node only; nodes sharing a same parent node
are called siblings, or sibling nodes. Thus, channel portions
corresponding to sibling nodes may be called sibling channel
portions.
[0060] Each fluid circuit extends through L levels (i.e., L1 to
L3 in FIG. 1) of the tree structure. The concept underlying the
present cooling devices requires at least L>3 levels. L can
be larger, see e.g., FIG. 3. In FIG. 1, level L4 could be
regarded as an additional level of the tree structure. However,
L4 includes a modified orifice structure; it further includes
channel portions of a heat exchanger, which shall be described
later.
[0061] The circuits connect to each other at (or after) a final
level (i.e., a lowest level of the tree structure), via channel
portions corresponding to leaf nodes of the tree structure. The
connection of the fluid circuits can be realized directly via
the final "leaf" channel portions, or not. The connection may
for instance involve additional orifices or any sort of
connecting structure (channels, slits, etc.) "after" the leaf
channel portions in the tree structure. Examples are given
below. The additional mechanism need not be reflected in the
above tree structure. Fluid communication from the inlet to the
outlet fluid circuit is nonetheless enabled via a lowest level
of the tree.
[0062] Now, for each of the two fluid circuits, the channel
portions corresponding to sibling nodes have to fulfill two
conditions:
[0063] First, they are parallel to each other, i.e., the
principal directions (or lines) of extension of sibling channel
portions are parallel to each other. Parallel is here to be
understood according to Euclid's definition of parallelism,
i.e., it means strictly parallel and refers to two parallel
distinct channel portions. In the example of FIG. 1, it can be
seen that sibling channel portions are parallel; this for
example is the case:
[0064] At level 2 (L2): for channel portions CPi11, CPi12, and
CPi13 for inlet circuit i. The same occurs for the corresponding
outlet channel portions CPo11, CPo12, and CPo13; or
[0065] At level 3 (L3) : for channel portions CPo131, CPo132,
etc.;
[0066] Note that at level 1 (L1), there is only one channel
portion (CPi1 or CPo1) per circuit (i or o), forming only one
channel.
[0067] Second, channel portions corresponding to sibling nodes
extend along respective directions, none of which is parallel to
the direction of extension of the channel portion corresponding
to the parent node (compare e.g., L3-channel portions to
L2-channel portions or L2-channel portions to L1-channel
portions).
[0068] Provided that the directions do not intersect either
(which shall improve compactness in fine), it follows that, each
of the channel portions corresponding to sibling nodes extends
along a direction which, together with a direction of extension
of their parent node, form a pair of skew lines. This condition
could be fulfilled at a given level, preferably more, of the
tree structure and for each of the two fluid circuits. Siblings
may span a plane parallel to the parent node of the sibling
nodes. A sibling can thus be described as being "rotated",
preferably by 90[deg.] (as is the case in FIG. 1 or 3), with
respect to their parent channel portion. The extent of the
rotation depends on the pattern drawn by the orifices, as to be
explained in detail below.
[0069] Channel portions may advantageously fulfill the
additional conditions below:
[0070] Third, the channel portions corresponding to sibling
nodes are preferably strictly parallel to channel portions
corresponding to a grandparent node of the sibling nodes, if
any. This is notably the case in FIG. 1 for all L3-channel
portions (CPo131, CPo132, etc.) that are parallel to CPo1 or
CPi1 of level 1. It can be realized that this third condition
allows for improved compactness, simplifies the design and thus
eases the manufacture of the device, all the more if L>3.
However, this is not a strict condition (especially if L=3). For
example, L3-channel portions could extend not parallel to their
L1-grand-parent channel portions, without critically impacting
essential properties of the device. This could for instance be
the case if other constraints (components, manufacture) oblige
to shift grand-parent channel portions from their ideal
direction of extension.
[0071] Fourth, channel portions corresponding to sibling nodes
preferably span a plane parallel to channel portions
corresponding to a parent node. Again, this may improve
compactness and/or simplify the design and manufacture. This
fourth condition is however not strict as the parent channel
portions could extend in a same plane as the sibling channel
portions (though rotated with respect to the latter). In
particular, in FIG. 1, it can be seen that:
[0072] Channel portions CP,i11, CPi12, and CPi13 are open on an
upper plane of component 211, which upper plane is (strictly)
parallel to the main direction of extension of channel portion
CPi1 (the parent node of CPi11, CPi12, and CPi13).
[0073] However, the main direction of extension of CPi1 is close
to or can even be included in the average plane spanned by the
main directions of extension of CPi11, CPi12, and CPi13. Because
there are only one inlet channel and one outlet channel at level
1, the latter can nonetheless be easily integrated in a same
device block 251 as their child channel portions. Yet, because
of the layer structure adopted in the example of FIG. 1, channel
portions of level 3 do not belong to the same layer as the
channel portions of level 2. Channel portions corresponding to
sibling nodes of level 3 now span a plane strictly parallel to
channel portions corresponding to a parent node. Thus, one
understands that sibling channel portions may advantageously
span a plane parallel to their parent, subject to other
constraints.
[0074] Finally, channel portions of the inlet circuit (for
example CPi11, CPi12, and CPi13) are parallel to and
interdigitated with channel portions of the outlet circuit (for
example CPo11, CPo12, and CPo13). Interdigitation means an
interlinking, evoking fingers of two hands locked together, as
illustrated in FIG. 1 or FIG. 3. Owing to the conditions that
the device already fulfills, Interdigitation involves channel
portions corresponding to a same level of the tree structure.
[0075] A similar arrangement is shown in FIG. 3. What FIG. 3
actually depicts is a 3D tree structure, i.e., a tree
abstraction, representing an arrangement of orifices and channel
portions. However, it should be realized that a cooling device
may be embodied with a geometry of channels as depicted in FIG.
3. In FIG. 3, for each of the inlet/outlet fluid circuits (i,
o), channel portions corresponding to sibling nodes fulfill the
same conditions as described earlier. Namely:
[0076] First, siblings are parallel to each other, as for
example is the case for: Channel portions CPi11 and siblings;
the same occurs for their outlet counterparts (channel portions
are not all referenced, for clarity); or Channel portions CPi111
and parallel siblings; and again, at level 1, there is only one
channel portion CPi1 for the inlet circuit (and similarly for
the outlet circuit). Second, they are not parallel to channel
portions corresponding to a parent node of the sibling nodes
(compare e.g., CPi111 to CPi11); they are instead rotated by
90[deg.]. Third, siblings are further parallel to channel
portions corresponding to a grandparent node of the sibling
nodes. This is notably the case for all channel portions of
level 3 (CPi111 and siblings, inlet circuit) that are parallel
to their unique grand-parent channel (CPi1, level 1, inlet
circuit). Fourth, channel portions corresponding to sibling
nodes (e.g., CPi11 and siblings, inlet circuit) span a plane,
which, in the embodiment of FIG. 3, is strictly parallel to
channel portions corresponding to a parent node (e.g., CPi1,
inlet circuit).
[0077] A structure such as described above allows for achieving
a dense and homogeneous arrangement of channels at the heat
exchange level, i.e., "after" the leaf level. In some cases at
least, the third condition above further improves final
compactness. The fourth condition may be omitted, depending on
the number of grand-parents. Interdigitation results in a
homogeneous distribution of channels and allows for minimizing
fluid trajectory. The fractal-like pattern that results from
channel subdivisions and rotations makes it possible, notably,
to optimize heat exchange. In addition, particular
implementations allow for minimizing the required pumping power
for the coolant flow. Detailed examples are given below.
[0078] In addition, such a structure and its building principle
are easily scalable, which is advantageous for e.g., multichip
photovoltaic cells as the dimensions of the latter can
substantially exceed typical integrated circuit (IC) chips.
[0079] Tests performed by the present inventors have shown that
usual chip cooling devices (wherein fluid circuits can be seen
as subdividing into a single level of multiple nozzles/channels)
can be successfully used to cool down classical IC chips,
without unreasonable pumping effort. Scalability is therefore
not an issue for cooling classical IC chips. Now, classical IC
chip cooling devices are not suitably dimensioned for multichip
photovoltaic cells. Should one nonetheless want to use classical
cooling devices for (larger) multichip photovoltaic devices, one
may first be tempted to parallelize such classical cooling
devices, owing to the dimensions of multichip photovoltaic
devices compared to usual IC chips. However, experiments have
shown that this is inappropriate, because some regions of the
multichip photovoltaic devices shall not be satisfactorily
cooled, due to the inhomogeneous cooling obtained by the
parallel cooling devices. Next, should one want to scale a
classical IC chip cooling device to typical multichip
photovoltaic device's dimensions (wherein dimensions are likely
multiplied by a factor >5 compared to a typical IC chip),
another issue arises. In that case, present inventors have
realized that scaled cooling devices require a (too) large
pumping effort.
[0080] On the contrary, a cooling device comprising a multilevel
and interdigitated arrangement of orifices/channel portions as
described earlier is scalable, by construction. Such a building
principle further allows for reaching a dense arrangement of
channel portions at the leaf level, owing to the successive
rotations of channel portions. Dimensions of cross-sections of
both the channels and nozzles shall likely decrease from one
level to the other, as the number of channel portions and
nozzles increases from one level to the other. It can be
realized that the height of the channels is not that critical:
for instance, in embodiments, the height of the channels extends
perpendicularly to the thickness of a layer wherein the channel
is provided. However, the width of the channel portions (in the
cross-section, perpendicular to the in-channel flow direction)
shall typically decrease. In other words, if the density of the
channels is maximal at level n, the channel sections shall
likely be larger at level n-1 than at level n. A structure as
described above allows for reducing the flow path to and within
the heat transfer structure; it further allows for scalability
while keeping a moderate pumping effort.
[0081] Typically, each of the two fluid circuits includes, at
each level Ll (1<=l<=L-1):
Nl orifices (or nozzles), each leading to a respective channel
portion. An orifice typically branches in the middle of the
respective channel portion, except at edges of the device. Other
branching geometry can be contemplated, which however are
expected to be less efficient; and
Nl parallel channel portions. In turn, each of the Nl channel
portions shall enable fluid distribution to Bl+1 orifices of the
next level Ll+1, where Bl+1 is a branching factor, defined by
Bl+1=Nl+1/Nl. Successive subdivisions of the channel circuits
require B2>=2 and B3>2; B1 can be assumed to be equal to
1. For example, in FIG. 3:
[0084] Oi1 leads to CPi1 (level 1, B1=1);
[0085] CPi1 subdivides via Oi11, Oi12 and Oi13 into respective
channel portions (CPi11 and siblings, level 2, B2=3);
[0086] Each of the L2-channel portions (CPi11 and siblings)
leads to four channel portions. For example, CPi11 leads to
CPi111 (via Oi111), as well as to three other parallel channel
portions (siblings) via respective orifices; CP112 leads to
CPi121 as well as to three other parallel channel portions
(siblings), etc. Thus, at level 2: each channel portion of the
inlet circuit enables fluid distribution to B3=4 inlet orifices
(e.g., Oi11k, k=1, 2, 3, 4) of the next level L3. The same holds
for channel portions of the outlet fluid circuit.
[0087] In other words, the tree structure underlying each fluid
circuit is typically balanced, as i1lustrated in FIG. 3, i.e.,
the branching factor Bm+1 is preferably the same for each
channel portion at a given level Lm, whereby both the design and
the manufacture of the device are made easier.
[0088] Next, the arrangement of orifices/channel portions can be
designed such that each circuit has exactly the same geometry,
which simplifies the manufacture and assembly of the device.
Meanwhile, the arrangement can be designed to optimize the fluid
distribution at a leaf level, i.e., in the vicinity of the heat
exchanger. One possibility is to have, at a given level Lm
(2<=m<=L), the positions of orifices of one fluid circuit
correspond to a first set of discrete points of a first finite
array. In analogy with 2D crystallography, this first array may
be regarded as generated by a set of discrete translations R,
i.e., defined by R=n1a1+n2 a2, where n1 and n2 are integers and
a1 and a2 are linearly independent vectors (as defined in linear
algebra). Channel portions at level Lm-1 extend along or
parallel to a1 and channel portions at levels Lm extend along or
parallel to a2. Finally, the positions of orifices of the other
fluid circuit may correspond to second set of discrete points of
a second finite array, translated from the first array by a
translation r defined by r=x1a1+x2a2, with 0<x1<1 and
0x2<1. Preferably, on chooses x1=x2=1/2, which optimizes the
homogeneity of the fluid distribution at the level of the heat
exchange. Choosing x1or x2<>1/2 would instead induce
heterogeneity in the set of trajectories throughout the fluid
structure and therewith would cause heterogeneous fluid
distribution within the heat exchanger, resulting in
heterogeneous cooling. Note that for m<=L-1, we have
0<x1<1 and 0<x2<1, while for m=L, we have
0<=x1<1 and 0<x2<1 or 0<=x1<1 and
0<=x2<1. Also, as a consequence of the above arrangement,
the N1 channel portions at level L1 are rotated with respect to
channel portions of the next/previous level, typically by an
angle [alpha]=[pi]/2 for a square lattice, as illustrated in
FIG. 3.
[0089] Should the basis unit of the lattice differ (e.g.,
oblique lattice), then channel portions corresponding to child
nodes of a given parent node would be rotated by an angle
[alpha] with respect to the parent channel portion and
grand-child channel portions would preferably be rotated by an
angle [pi]-[alpha], to be in phase with the parent.
[0090] For example, in FIG. 3, at level L3, the positions of {,
Oi111, Oi121, Oi112, . . . } map onto a first array, generated
by translations R=n1a1+n2a2. Channel portions at level L2 (e.g.,
CPi11 and siblings) extend along or parallel to a1 and channel
portions at levels L3 extend along or parallel to a2. Finally,
the positions of orifices of the other fluid circuit (not
referenced for clarity) correspond to a second set of discrete
points of a second array, at any level. L1 to L3 outlet orifices
are translated from the first array by r=(a1+a2)/2. Next, in
order to take account of edge effects, L3-channel portions are
modified: the leftmost inlet channel portions are reduced
(compare CPi111 to CPi121) and the corresponding orifices branch
at one end thereof; the outlet structure is simply rotated with
respect to the inlet circuit ([pi]-rotation around Oi1) and is
still shifted. As a result, L4 outlet orifices are translated
from the first array by r=a1/2 only, consistently with the fact
that for m=L, the condition for x1 and x2 becomes 0<=x1<1
and 0<x2<1 or 0<x1<1 and 0<=x2<1, as noted
above. Such an arrangement has several advantages: (i) it makes
it possible for the inlet and outlet circuits to have exactly
the same structure (outlet circuit is simply rotated with
respect to inlet circuit); (ii) it furthermore equalizes the
fluid trajectories from one circuit to the other at level 4 (the
fluid path length between one inlet orifice to the closest
outlet orifice is ¦a1¦/2; and (iii) the two circuits have the
same footprint (square lattice).
[0091] Next, depending on the orifice arrangement, subsets of
channel portions may rejoin to draw channel lines, at a given
level (e.g., CPi111, CPi121 and CPi131 form one such subset at
level 3 in FIG. 3), or at several levels. Typically, two
adjoining channel portions in any such subset are cousins (e.g.,
CPi111 and CPi121). Accordingly, it can be concluded that, in
this example, any two channel portions at any level are either
strictly parallel (like CPi111 and CPi112 siblings) or extend
along a same line (like CPi111 and CPi121 cousins). In that
respect, since a line can be defined by a point and a direction
vector and two lines can be defined as parallel if their
direction vectors are, two identical lines are parallel
according to this definition, even if they are not according to
Euclid's definition (where two parallel distinct lines are
called strictly parallel). Thus, any two channel portions at any
level are at least non-strictly parallel.
[0092] Note that a design option such as discussed in the
previous paragraph might be implied by the positions of the
orifices, in particular if the latter map onto an array as
discussed above. In all cases, this design option substantially
simplifies the geometry and manufacture of the cooling device,
as subsets of channel portions extend along a same direction. A
given channel line shall include channel portions arranged
in-line, wherein fluid communication is possibly enabled from
one channel portion to another. Whether to do so shall actually
depend on various parameters, flow rates, channel sections, etc.
For example, each of the fluid circuits i, o may include (at
least in one level L1 thereof): N1 channel portions forming Nci
strictly parallel channel lines Ci, Co, wherein each of the Nci
channel lines includes channel portions arranged in-line. In
fact, at a given level, sibling channel portions are strictly
parallel (e.g., FIG. 3, CPi111 and CPi112, level 3), but some of
the channel portions that have different parents (e.g., CPi111,
CPi121 and CPi131) may be arranged in-line, resulting in Nci
parallel channels (Nc3=4 at level 3 in the example of FIG. 3).
The channel portions arranged in-line are not necessarily in
fluid connection: one may for example have walls between the
channel portions arranged in-line or the channel portions. Note
that one necessarily has Bl<=Ncl<=Nl, from the above
definitions.
[0093] A particularly simple design is obtained by setting
Ncl=B1, whereby Ncl parallel channel lines correspond to Ncl
parallel lines of orifices, as i1lustrated in FIG. 3, level 3.
Accordingly, each of the fluid circuits may include Nl channel
portions forming Bl strictly parallel channel lines. In that
case, each channel line includes Bl-1 channel portions arranged
in-line (and this, possibly at each level Ll). Again, channel
portions in a given channel line may be connected to enable
fluid communication from one channel portion to another. Now,
one channel line may include a unique channel portion. For
example, at level 1, one has Ci1=CPi1, assuming Bo=1 in that
case; at level 2, one has Ci11=CPi11, etc., since B1=1. However,
at level 3, there are Nc3=B3=4 parallel channel lines (for each
fluid circuit), which lines correspond to respective parallel
lines of orifices and include, each, 3 orifices and 3 respective
channel portions (B2=3).
[0094] In addition, it is desirable to further improve the
compactness of the arrangement, to minimize the fluid
trajectories. To that aim, Ncl strictly parallel channel lines
Ci of the inlet fluid circuit may advantageously be
interdigitated with No strictly parallel channel lines Co of the
outlet fluid circuit, at a given level Lm (1<=m<=L).
Accordingly, each channel line of the inlet fluid circuit
results to be parallel to each channel line of the outlet fluid
circuit at that level Lm. Interdigitation of channel lines can
actually be provided at several levels, and more preferably at
each level where channel portions can form channel lines), to
increase compactness. In that respect, it should be borne in
mind that FIGS. 1 and 3 depict simple examples, but additional
levels (and layers) of channel portions may actually be
contemplated.
[0095] Next, a specific pattern of channel portions shall be
discussed in reference to FIG. 1 (enlarged "B" area) and FIG. 2
(focusing on the specific pattern shown in the enlarged "B"
area, designed for sublayer sL32 of the device of FIG. 1).
Namely, at a given level Lm and for each of the fluid circuits,
at least some of the Nm channel portions may be designed to have
a non-constant cross-section. As seen in FIG. 2, inlet and
outlet channel portions can be suitably shifted (i.e.,
interdigitated) to maintain a compact arrangement (compare e.g.,
CPi124 to CPo124). More specifically, the channel portions may,
each, include an enlarged area vis-à-vis a respective one of the
Nm orifices, to improve fluid distribution from/to orifices of
the respective channel portions (at a given level Lm).
[0096] Additional design options can be contemplated, which take
account of edge effects. For example, at a given level Lm (e.g.,
L3 in FIG. 1) two sets of orifices (e.g., Oi11k and Oo13k, k=1,
2, . . . ), each comprising Bm orifices, are arranged in
correspondence with respective outermost channels (e.g., CPi11
and CPo13) of a previous level Lm-1. Then, each of the Bm
orifices of the two sets and/or each of their respective channel
portions may have reduced dimensions along a particular
direction of extension of the channels at level Lm (i.e.,
direction x in FIG. 1).
[0097] The cooling device may further include a heat transfer
structure 24, in addition to a manifold system, to supply and
drain liquid to and from the heat transfer structure, as
i1lustrated in FIG. 1 and FIG. 4. In variants, the heat transfer
structure 24 could be first integrated to a photovoltaic module,
and later be connected to the cooling device. In all cases, the
heat transfer structure 24 can be configured to connect one of
the fluid circuits to the other. The heat transfer structure
preferably includes silicon, and is more preferably entirely
made of silicon, for reasons that will be discussed later.
[0098] The heat transfer structure may for instance include heat
transfer channel portions (e.g., CPt1311, CPt1312 in FIG. 1,
enlarged area "D"). Each of the transfer channel portions
connects at least one channel portion (e.g., CPi131 in FIG. 1)
corresponding to a leaf node of the inlet fluid circuit to one
channel portion (e.g., CPo131 in FIG. 1) corresponding to a leaf
node of the outlet fluid circuit.
[0099] Preferably, each heat transfer channel portion extends
along a direction rotated with respect to a direction of
extension of the channel portions that it connects, following
the same principle as already discussed in respect of the
tree-structured channel portions of the cooling device.
[0100] Similarly, heat transfer channel portions may connect the
lowest-level channel portions via slits (e.g., Si131 and So131
in FIG. 1), following the same principle as for orifices nozzles
discussed thus far, except that the dimensions typically
involved at the level of the heat transfer structure make it
preferable to have a slit instead of a dense in-line arrangement
of orifices, for manufacturability reasons. Yet, a slit can be
seen as the asymptotic limit of such an arrangement. In that
sense, the heat transfer structure can be regarded as forming or
completing an additional level of the tree structure underlying
each fluid circuit, e.g., level 4 in FIG. 3.
[0101] Next, the cumulated width of all orifices (in
cross-sectional areas) of one of the levels is preferably kept
substantially equal (e.g., to +-15%) to the cumulated width in
cross-sectional area of all orifices of another, e.g., a
contiguous level (and preferably of all of the other levels), in
order to limit the pumping effort.
[0102] In an example, at a given level Lm:
[0103] the length of a channel portion (not at an edge) is
Lm=(L1-Wmin)/Bm-1; and
[0104] the width of a channel portion is Wm=Lm-1/Bm/2-Wmin,
[0105] wherein Wm is a width of the channel portions at level m
and Wmin is a minimal wall thickness. The above dimensions are
valid if Wm is the same for inlet and outlet channel portions
and if it is constant for each portion, subject to edge effects.
[0106] The height of the channels may for instance be
independent from one level to each other. Assuming that all
levels should have the same footprint, the relationship between
the lateral dimensions of the channels from one level to the
next shall notably depend on the branching factor.
[0107] In terms of manufacturability, it may be advantageous to
have one or more levels embodied, each, as superimposed
sub-layers (e.g., sL31 and sL32 for level 3 in FIG. 1). In FIG.
1: a first sub-layer sL31 includes orifices, whereas the second
sub-layer sL32 includes channel portions. Both the orifices and
channel portions can be machined as through holes in their
respective sub-layers, which makes the manufacture process
easier. Superimposed layers may be made of different materials,
if necessary, since the different dimensions and shapes of the
channel portions vs. orifices may more easily be processed using
different materials.
[0108] A cooling device such as described above is
advantageously used together with a photovoltaic receiver 20,
such as depicted in FIG. 8 or 9. This receiver may include a
photovoltaic module 21, such as depicted in FIG. 4 or 5. The
receiver shall further include a heat circuit portion 71a (FIG.
8, 9), connected to the photovoltaic module and the cooling
device 25, the latter forming part of the heat circuit portion
71a.
[0109] Preferably, the above cooling device is used together
with a photovoltaic thermal hybrid solar receiver 20, such as
i1lustrated in FIG. 8 or 9. The latter further includes thermal
collector 22, distinct from the photovoltaic module 21 of the
receiver. In that case, the heat circuit portion 71a is a first
heat circuit portion 71a, distinct from a second heat circuit
portion 72a, that connects to the thermal collector. Such a
photovoltaic thermal hybrid solar receiver 20 shall be described
in detail below.
[0110]
Cooling Devices: Specific Implementation Details
[0111] The cooling device is preferably designed to allow for
cooling the cell package with elevated temperatures of the
coolant while keeping the cell at a moderate temperature
(<100[deg.] C.). This way the collected thermal energy is of
high value due to its elevated temperature level.
[0112] For this purpose the cooling device is preferably
designed to have minimal thermal resistance between the PV cells
and the cooling fluid. A cooling device such as described above
may provide thermal resistance of less 0.11 cm<2>K/W.
Assuming the PV cell is connected to the cooling device by a
solder interface the total thermal resistance from the PV cell
surface to the liquid coolant is around 0.17 cm<2>K/W.
This allows cooling for heat flux densities of more than 400
W/cm<2 >while keeping the cell at less than 100[deg.] C.
(assuming the fluid inlet temperature is 30[deg.] C.).
[0113] The cooler can be optimized to operate at low pumping
powers, thereby reducing the energy needed to operate the
system. The above solutions allow a homogenous cooling
performance over an extended area ([Delta]T<+-0.2 K) that can
be easily scaled.
[0114] Reliability of the package may also be considered. A
solution using silicon as substrate material allows a good
thermal coefficient of expansion match between the PV cells
(typically germanium) and the cooler, which reduces stress on
the cells. Use of silicon further allows for using MEMS
processes to structure cooler surface and implement sensing
elements in the cooler (temperature, radiation, pressure . . .
).
[0115] Minimizing pumping power while maximizing temperature
homogeneity across the cooler surface can be both achieved with
an efficient manifold such as described above, i.e., a
hierarchical fluid distribution/collection system with two main
paths (fluid inlet and outlet).
[0116] A layer-wise implementation of distribution channels
(manifold) and injection orifices (nozzles) allows for: using
different materials and fabrication methods to cover the broad
range of structure dimensions (e.g., from 20 [mu]m to 20 mm or
more); using different materials, which in turn allows for
achieving low thermo-mechanical stress in the cooling layer,
increasing the lifetime of the package, and scalability.
[0117] The cooler package is preferably fabricated using MEMS
technology, taking advantage of definition and processing of
microstructures, batch processing, bonding techniques,
integration of sensing elements, etc.
[0118] In reference to FIG. 1, 4 or 5, this package typically
includes a layer 21, on top, comprising PV cells 211, forming a
multichip module 212, the PV cells connected by electrical
interconnects (see below); bypass electrodes 213; and an
electrical layer (214), to connect the bottom electrodes of the
PV cells. Layer 21 may further contain: a sensor layer with a
network of resistive temperature devices to map the temperature
over the entire package right at the bottom of the PV cell (not
shown); an insulation layer, to insulate the sensor layer to
electrical layer (not shown). These layers are typically
processed using thin film deposition techniques as well as
galvanic processes. Solders can be applied by a galvanic process
too or any conventional process like screen printing.
[0119] In the cooling sub-layers, micro channels can be
fabricated by DRIE to enhance heat removal. These channels can
be also fabricated using multiple dicing saws. In an orifice
sub-layer (e.g., sL31 in FIG. 1): orifices can be fabricated by
DRIE. Die casting and other mass production processes can also
be used to fabricate such a sub-layer.
[0120] A multichip module package including a cooling device as
described above may include high efficiency triple junction
solar cells (or "3JPV", commercially available) soldered onto a
substrate with a minimal distance between each other; a cooler
package (or heat sink) having a micro machined silicon wafer 24,
i.e., a heat exchanger and carrier of electrical network, with a
micro machined heat transfer structure on the bottom side,
comprising channels (such as CPt1311 in FIG. 1 or 4); integrated
temperature sensors; an electrical network consisting of
electrically conductive pads (214) which connect to the bottom
electrode of a PV cell; a manifold system, for fluid
distribution and collection, with one substrate combining
orifice sub-layer sL41 and manifold sub-layer sL32 and one
substrate with orifice sub-layer sL31. With such a (specific)
design, two sub-layers can be combined in a single substrate to
take advantage of the specific process of double side DRIE.
Doing so the number of components and interfaces can be reduced.
In general layers should be combined if the process and the
design allow, in order to reduce fabrication costs.
[0121] Electrical interconnects (including conductive pad 214,
connection 216, etc.) which connect a top electrode of one cell
to a top electrode of another cell in case of a parallel
connection or which connect a top electrode of one cell to a
electrically conductive pad 214 which is again connected to the
bottom electrode of another cell in case of a serial connection
(see below, 300 [mu]m wire bond, soldered or welded Cu ribbon or
lead frame). A carrier 251 for mechanical support and interface
to larger system includes a manifold layer (embodying both
levels L1 and L2), made of polymer, metal, composite materials,
etc.
[0122] In reference to FIG. 5, a multichip module receiver
package shall typically include, in addition to components
described earlier, a shield 215 to protect components not meant
to be exposed to radiation. In addition, the shield encapsulates
the PV cell package to protect against dust, humidity, etc. The
shield further includes a cover window 215a that can be used to
filter radiation, if needed, see section 2.2. Shield walls 215b
can be used as secondary reflectors to homogenize incoming
radiation. The shield has a heat recovery system that can be
coupled to the cooling loop, in series, or to a separate heat
circuit, as described in detail below
[0123]
Photovoltaic Thermal Hybrid Solar Receivers
[0124] In reference to FIGS. 6-10, novel photovoltaic thermal
hybrid solar receivers 20 are now described. In each case, the
hybrid receivers first include a thermal collector 22. The
latter extends in a first plane 220, which plane typically is a
main plane of extension of the thermal collector, i.e., the
plane onto which radiation can be received and collected. The
location of the first plane is preferably taken at the level of
the average plane of the thermal collection panel of the
collector, as depicted in FIG. 8 or 9. This thermal plane can
therefore also be referred to as a 'shield', as done in some
places below. In addition, the thermal collector includes an
aperture 68.
[0125] The receivers 20 further include a photovoltaic module
21. Such a module is designed for delivering an electrical
output power Po, in operation, as known per se. The module
notably includes a photo-active area 212 that extends in a
second plane 210. The latter typically is a main plane of
extension of the area 212, e.g., the average plane of the
photo-active pane of the module. It is furthermore preferably
parallel to the first plane, for both simplicity and efficiency
reasons, though parallelism is not a requirement at all. In all
cases the second plane 210 is located at a distance 232 (see
FIG. 8 or 9) of the first plane 220 and the area 212 is located
vis-à-vis the aperture 68. The projection of the aperture, i.e.,
perpendicularly to the second plane 210, corresponds to the
photo-active area (or essentially corresponds to it). Here,
'essentially' means that the photo-active area may represent 80
to 100% of the projected area of the aperture.
[0126] The above design, wherein plane 210 is distant from the
plane 220 and area 212 is set vis-à-vis aperture 68, allows for
easily varying a ratio of radiation exposure of the photovoltaic
module 21 to the thermal collector 22, e.g., by simply
translating the device perpendicularly to plane 210, with
respect to a radiation focus point or plane. This device
accordingly makes it possible to rapidly "switch" from PV power
delivery to thermal power storage.
[0127] Another advantage is that: when the light beam is
defocused, the PV electrical output becomes smaller but the
thermal output on the front target is larger. A benefit can
therefore follows even with a misalignment. Thus, a less
accurate tracker and a higher maximal optical concentration with
a lower cost mirror can be reached.
[0128] In addition, the thermal collector and the photovoltaic
module may be configured to protect peripheral regions of the
photovoltaic module from radiation hitting the thermal
collector. Namely, the thermal collector may be designed to
protect peripheral regions of the main plane of the photovoltaic
module and at least partly shields radiation received from a
light source at the photovoltaic module, e.g., to protect
passive diodes or passive components in the photovoltaic module.
[0129] Preferably, a hybrid receiver further includes a first
heat circuit portion (ref. 71a in FIG. 8 or 9), thermally
connected to the photovoltaic module (at the back thereof), and
a second heat circuit portion (72a) thermally connected to the
thermal collector. The circuit portions can be connected to
respective heat circuit portions, typically closed-loop, as to
be discussed below. The circuit portions 71a and 72b can be
thermally insulated from each other, if necessary. Portion 71a
or 72a, or both portions 71a and 72a could for instance be
embodied as a cooling device such as described earlier, in
section 2.1, see e.g., ref. 25 in FIG. 1 or 4.
[0130] Typically, the first circuit portion 71a is inserted in a
first heat circuit 71, configured to cool the PV receiver, and
the second circuit portion 72a is inserted in a second circuit
72, independent from the first circuit, and connecting in turn
to a thermal storage, to serve a purpose described in the next
section. In variants, the first portion 71a and the second
portion 72a may be thermally connected, in series, in a same
heat circuit, subject to additional constraints to be discussed
later. For completeness, FIGS. 8, 9 show inlet/outlet circuit
sections 71i, 71o, 72i, 72o, of respective circuits 71, 72.
[0131] The distance 232, as well as the distance 231 between the
area 212 and a lower end 68a of aperture 68 both depend on a
number of design and system options, which are discussed later
in details (desired insulation, circuitry dimensions, presence
of a homogenizer, a filter, a concentrator and characteristics
thereof, translational speed and desired reactivity of the
system, etc.).
[0132] For instance, the end 68a of the aperture 68 that is the
closest to the photo-active area 212 is preferably kept at a
(small) distance from this area 212, as i1lustrated in FIG. 8,
to ensure thermal insulation. Typically, this end of the
aperture 68 is located at a distance larger than or equal to 0.2
mm, which may already suffice to insulate the thermal collector
from the PV receiver, as tests have demonstrated (air can be
used as insulating medium). However, depending on the PV module
size and cooling circuit temperature used, this distance may
need to be larger than or equal to 0.5 mm, and/or other
insulating material may be used. On the other hand, this
distance is preferably smaller than or equal to 3.0 mm. Indeed,
it can be realized that this gap needs to be small enough so
that light cannot "escape". Namely, light exiting the aperture
has a defined angle, the above distance is therefore designed
small enough so that outcoming rays shall not hit the periphery
of the active area. Depending on other device specifications,
this distance may more preferably be smaller than or equal to
2.0 mm, and even more preferably 1.0 mm. The accompanying
figures are obviously not to scale, at least not in respect of
every feature shown.
[0133] Now, it can be realized that, since (i) minimal thermal
circuit sections typically have a diameter of 5 mm, and (ii) the
end 68a is located at a distance larger than 0.2 mm, then the
minimal distance 232 need be larger than 2.7 mm. Instead, using
a 6 mm circuit diameter would bring this value to 3.2 mm. This
minimal distance is increased if, in addition, an intermediate
homogenizer is used (e.g., at least 10 mm, optimally 60 mm long
for an aperture of approximately 35*35 mm and an light incidence
angle of 53[deg.], the rim angle of the parabolic dish). More
generally, if no homogenizer is provided, the minimal distance
232, FIG. 8, is determined by the dimensions of the thermal
collector (that includes thermal circuit 72a, panels, etc.).
[0134] Note that, at variance to FIG. 8 or 9, the thermal
collector 22 may include a tapered aperture section, i.e., with
a non-constant cross section. In that case, the end 68a of the
aperture 68 would correspond to a smallest cross sectional area
of the non-constant cross section.
[0135] As evoked earlier, the thermal collector may further
include one or more minor elements 74 (see FIG. 6, 7 or 9), for
example a light homogenizer or, more generally, optics, i.e.,
secondary optics (beyond a concentrator), in an intermediate
section 75 between the first plane 220 and the second plane 210.
Such mirror elements can be configured to specifically reflect
incoming light 90a-c and distribute reflected light 90b-c onto
the photo-active area 212, as i1lustrated in FIG. 9. For
example, minor elements may be configured to homogenize and/or
further concentrate reflected radiation 90b-c onto area 212. To
that aim, simple possibilities consist of having at least three
or four mirror elements 74, forming a closed hollow section 75,
as depicted in FIG. 6, 7, or 9. Yet, a single tubular minor
could be used.
[0136] Advantageously, the one or more minor elements 74 are
thermally connected to the second heat circuit portion 72a, such
as to benefit to a corresponding heat circuit. In that case,
optimal results shall be obtained if a part, at least, of the
circuit portion 72a is coiled around the minor elements, as
shown in FIG. 9 or 10. The needed circuitry can for instance be
suitably molded or arranged in an insulating body, as better
seen in FIG. 7, wherein sections 72a1-7 of the second heat
circuit portion are visible.
[0137] Interestingly, the thermal collector may further include
a bandpass filter 76 (see FIG. 7 or 9), e.g., at the level of an
upper end of the aperture 68 and fit within the aperture, to
specifically select a bandwidth where conversion efficiency of
the PV cells is optimal. A passband which is optimal for
purposes described later is 350-1500 nm, i.e., it corresponds to
the spectrum where preferred PV cells have a conversion
efficiency larger than 80%. Preferred PV cells are typically
multi junction solar cells, e.g., from Boing Spectrolab, Emcore,
Azur Space amongst others.
[0138] Advantageously, the filter can further be designed to
thermally absorb radiation wavelengths outside the passband,
i.e., to benefit again to a heat circuit, preferably the second
heat circuit 72, in form of higher grade thermal energy.
[0139] In that respect, the filter may include a hollow cavity
filled with a cooling fluid 77 (see FIG. 7), in fluid
communication with a heat circuit, e.g., circuit 72. Other
options are discussed later.
[0140] Next, hybrid receivers 20 such as described above can
advantageous be used in an apparatus 10 such as depicted in FIG.
10 (or more schematically in FIG. 12 or 13). Such an apparatus
shall further include a concentrator 27. The latter is designed
and configurable to concentrate radiation towards an optical
focus 80, as known per se. The optical focus 80 is a region of
maximal intensity of concentrated light, e.g., essentially
located to small volume or confined close to a plane, e.g.,
plane 80, depending on actual implementations.
[0141] The apparatus (or the concentrator device itself) further
includes positioning mechanism 27a, 27b, 30, which can have
various purposes. In that respect, the receiver and/or the
concentrator can be movably mounted in the apparatus via the
positioning mechanism.
[0142] For example, the positioning mechanism may be configured
to change a ratio of intensity of radiation 90b,c received at
the photovoltaic module to intensity of radiation 90a received
at the thermal collector. Because of their relative dimensions,
it shall likely be simpler to make the hybrid receiver movably
mounted in the apparatus 10 via positioning mechanism 30 rather
than the concentrator. The receiver can further be movable with
respect to the optical focus 80. Accordingly, the receiver
and/or the concentrator are movable (e.g., along bi-directional
axis 84) by the positioning mechanism from a position where the
photovoltaic module 21 is in the optical focus 80 to a position
where the thermal collector 22 is in the optical focus.
[0143] Changing the ratio of intensity evoked just above is
accordingly very easily obtained, e.g., via a simple translation
of the receiver and/or the concentrator. In this regard, the
positioning mechanism may simply be embodied as one of: a linear
actuator, such as a rack and pinion; or a vehicle, such as a
wheeled vehicle, a tracked vehicle, or a railed vehicle, for
example comprising a trolley, a bogie, etc. more generally, the
positioning mechanism 30 preferably enables bidirectional motion
along an axis 84 perpendicular to second plane 210. The
mechanism 30 is preferably specifically dedicated to the task of
changing the above ratio, and possibly to that task only. Usual
tracking systems do not enable suitable bidirectional motion
along axis 84, in operation. Indeed, in prior systems, the
receiver's position is refined during setup but it is then fixed
(definitively) for the life of the system for standard systems.
[0144] Now, the concentrator 27 or one or more elements 271
thereof may further be movably mounted in the apparatus via
other positioning mechanism 27a, 27b, as schematically depicted
in FIGS. 10, 12, and 13.
[0145] FIGS. 12-13, which are simplified representations of two
hybrid systems, illustrate the variation of the spot geometry at
the receiver. In each case, the upper drawing represents a
configuration for which the spot is focused at the receiver
plane, while the spot is defocused in the lower drawing. In
addition, in FIG. 12, a classical parabolic concentrator (minor)
27 is used, while in FIG. 13, the concentrator includes a
plurality of mirrors 271, which can be actuated by respective
positioning mechanism 27b, to change the spot geometry at a
receiver plane (210 or 220, in FIG. 8-9).
[0146] As schematically i1lustrated, the spot geometry at a
receiver plane can be changed by:
[0147] FIG. 12: displacement of the receiver along the optical
axis 84, e.g., in a rotational symmetric parabolic concentrator,
should a homogenizer be involved or not; and/or
[0148] FIG. 13: changing the shape of the primary concentrator,
for example by tilting of one or more (flat) elements 271 of a
faceted minor.
[0149] In addition, one may defocus the spot by changing the
curvature of the main mirror or the one of secondary optics in a
folded beam arrangement.
[0150] As touched above, to move the receiver module 20 out of
focus, the receiver can be mounted on a movable stage. The stage
can be actuated by a shaft and a stepper motor that are
themselves mounted in a fix position in reference to the focal
plane of the concentrator system. This adjustable receiver
positioning unit represents a control element 30, symbolically
represented by reference 30 in FIG. 10. Alternatively the stage
with the receiver can be moved using a hydraulic or pneumatic
actuated piston, etc.
[0151] FIG. 16 shows typical cross sections of the intensity
distribution (normalized intensity) at the PV receiver module
plane (ref. 220 in FIG. 8-9), when using a rotational symmetric
parabolic primary concentrator, for a receiver module displaced
along the optical axis of the system. The x-axis represents a
distance r (mm) along a section passing through the aperture,
where r=0 corresponds to a center of the aperture (typically a
symmetry center). The darker gray box corresponds to the
aperture, while the lighter gray boxes denotes the shield, i.e.,
the thermal panel of the collector 22 extending parallel 220 to
the receiver PV module plane 220. As indicated by the various
curves represented in FIG. 16, a light beam can be focused such
that the radiation intensity distributes mostly or essentially
within a zone corresponding to the aperture (this intensity
shall accordingly be converted to electrical power thanks to the
PV cells).
[0152] Defocusing the spot (or altering the mirror
shape/elements) results in widening the intensity profile, such
that radiation becomes essentially collected at the shield.
[0153] In that respect, the shield 22a (FIGS. 6-9) is preferably
made substantially larger than the aperture 68. Typically, the
aperture's dimensions (e.g., between 10*10 and 30*30 mm) reflect
that of the PV-MCM, while the overall shield dimension can reach
200*200 mm or more (e.g., 500*500 mm is possible).
[0154] FIG. 17 shows the total irradiance (normalized power)
captured by the thermal collector (dotted curve) and the PV
receiver (full line) while displacing the element along the
optical axis (distance d (mm) in abscissa) towards the primary
concentrator. Typically, ~30% of the solar radiation reaching
the PVT receiver can be converted to electrical energy while the
remaining 70% can be captured as heat, which together with the
irradiance captured by the thermal collector contributes to a
storage system. The design point of the system is preferably set
to be between 90-20% of the load on the PVT receiver.
[0155] A number of conceptual variants can be contemplated. For
instance, the thermal collector may have a conical shape. The
thermal collector and the homogenizer could be one and a same
element, provided with a suited shape to both collect solar
radiation and distribute/concentrate reflected light as
appropriate onto the PV receiver. When using a flat facetted
mirror concentrator (as in FIG. 13), some of the facets could be
fixed, others could be moved. Facets of the primary mirror can
be tilted to redirect light on the periphery of the receiver 20,
where the thermal receiver panel is placed.
[0156] Additional variants may include light cones mounted
directly on the PV chips with cooling (high temperature) that
eliminate inactive surfaces on 3JPV chip array. Such cones are
arranged such as to redirect that light that would otherwise hit
contact pads of the solar cells and the gap between them. Light
is redirected to the photoactive area, thereby increasing the
electrical efficiency of the system. A front electrode grid with
reflective surfaces may prevent shading of sensitive PV surface.
Antireflection surfaces using, e.g., moth eye patterns may be
combined with front electrode grating that contributes to the
wavelength filtering function by reflecting UV/blue light back
to the homogenizer, to serve the more general functions of
adsorption enhancement and filtering, as described earlier.
Switchable absorbers, depending on humidity (large humidity and
early morning/late evening may increase red shift and underload
blue diode. Additional red absorbers may also be included.
[0157] The various features recited above, in respect of hybrid
receivers, can be advantageously combined, in several manners.
For example, exergetic recovery can be optimized by having a
separate cooling loop 71 for the multichip receiver cooling 25
and for the homogenizer and shield cooling 72. As explained,
electrical output can be controlled by moving the assembly along
the optical axis closer to the minor and away from the focal
plane. Exergy optimization can further use a wavelength
selective reflective filter to avoid exposure of the PV chips,
e.g., a multichip module (or MCM) triple junction chips with
light they cannot convert (UV, and far IR). The inactive area
between the chips is advantageously reduced by having triangular
reflectors placed on the front electrodes and the connection
mesh (not shown for clarity).
[0158] A dispatched delivery scenario of electrical power by a
CPVT system as contemplated herein can for example be briefly
described, in reference to FIG. 18. FIG. 18 shows three curves,
representing:
[0159] Full line: the morning power demand peak and the evening
demand peak;
[0160] Dotted (gauss-like curve): a typical PV 2 hour design
power, having a maximum around 13:00;
[0161] Short-dashed: a typical CPV 6 hours design power; and
[0162] Dash: an 8-9 hour design power, as can be achieved thanks
to embodiments of the invention. An 8-9 hour design power can
indeed be achieved, i.e., output power can now be maintained
over 8-9 hours instead of just 2 hours like for flat PV. In
particular, the hybrid receiver can be moved out of the focal
plane to reduce optical intensity, as explained earlier. A
feedback loop can move the receiver back to the focal plane to
compensate for temporary irradiation loss (e.g., light clouds)
or to meet higher power output demand, as to be explained in
more details in the next section. The excess energy is harvested
as heat, thanks to the thermal collector and associated circuit
and used to bridge the morning and evening peak demands, e.g.,
using a Rankin engine with stored hot (and pressurized) water
(e.g., 150[deg.] C.). Depending on the actual size of the
thermal collector, this temperature cannot be too large,
otherwise this would lead to radiative losses from the large
area thermal collector.
[0163] More details as to operation methods and system
description shall be given in the next section.
[0164]
Photovoltaic Thermal Hybrid Systems and Methods of Operation
Thereof
[0165] The present section focuses on methods to operate
photovoltaic thermal hybrid systems. An example of hybrid system
10 is shown in FIG. 10. Some components of or variants to this
system are depicted in FIGS. 1-9, 12-15, and 19-20.
[0166] Referring to FIGS. 1-20 in general and in particular to
FIG. 11, the methods generally rely on a system 10 comprising: a
hybrid solar receiver 20 such as described in section 2.2, i.e.,
wherein the receiver includes a photovoltaic module 21,
operatively coupled to the system 10 to deliver an electrical
output power PO, e.g., for a power user; and a thermal collector
22 such as described in section 2.2 too. Importantly, for the
purpose of implementing methods as described herein, the
collector must be distinct (e.g., thermally insulated) from the
photovoltaic module. In addition, the photovoltaic module and/or
the thermal collector are/is movably mounted in the system
(e.g., on a stage).
[0167] The system further includes a collector thermal storage
42. As discussed earlier too, the latter is thermally connected
to the thermal collector 22, typically via a closed-loop heat
circuit 72, such that heat collected at the thermal collector
can be stored in the storage 42. In this application, two
components "thermally connected" means the same as two
components "thermally coupled", i.e., heat can be exchanged from
one component to the other. Finally, system 10 includes
positioning mechanism 30, which are adapted to move the
photovoltaic module and/or the thermal collector.
[0168] Next, the operation methods include a step of instructing
(FIG. 11, step S30) the positioning mechanism 30 to move the
photovoltaic module 21 and/or the thermal collector 22 to change
a radiation intensity ratio. The ratio compares intensity of
radiation received (FIG. 11, step S10) at PV module 21 to
intensity received (S10) at the collector 22. One understands
that such methods can take advantage of devices such as
described herein.
[0169] Whether to instruct the positioning mechanism 30 to move
the photovoltaic module 21 and/or the thermal collector 22 is
typically decided at a control system/unit 100 such as depicted
in FIG. 20. This control system/unit shall be described in
detail in the next section. Note that decision S30 can be based
on a power demand as calculated, predicted, etc. but could also
be based on thermal demand (at least partly). A power demand is
the power needed from the grid at a particular time, e.g. noon
peak or evening peak.
[0170] For instance, referring in particular to FIG. 11, data
indicative of an electrical power demand PD may be received at a
step S80. Decision S30 may then be carried out based on a
comparison (steps S20, S22) of the PV output power PO (e.g., as
delivered by the PV module) with the power demand.
[0171] Note that in typical applications, power demand is AC
whereas the output power is DC. Thus, the system 10 shall
typically include an inverter 28, see FIG. 10, through which
power is processed before delivery to power user. In case,
indirect comparison might be needed (AC to DC), depending on the
system's logic 100. In general, PD is always AC power. Since a
DC/AC conversion ratio or calibration curve is usually known, it
can easily be integrated in the feedback loop. Conversion may
change with loading (e.g., 98% at 100% load and 96% at 50% load)
but an exact calibration curve is usually available.
[0172] In particular, decision S30 may be made to suitably move
the PV module and/or collector to decrease the radiation
intensity ratio if comparison S20 indicates that the output
power PO is larger than the power demand PD. Indeed, if PO is
larger than PD, it can be realized that leaving the
configuration of the PV module vs. collector unchanged is
sub-optimal. On the contrary, with a receiver 20 such as
described above, the configuration of the receiver 20 can be
altered to favor thermal collection instead of electrical power
conversion.
[0173] Now, it can be instructed (step S24) to deliver the
output power PO generated by the PV module 21 to a power user,
to meet the power demand PD if PO matches the power demand PD,
based on the comparison carried out at steps S20, S22. In FIG.
11, Pd denotes the actually dispatched power (step S24, S57 or
S52). Complete description of FIG. 11 shall be given later.
[0174] Typically, such comparisons S20, S22 are subject to a
tolerance, which depends on the system capacity, reactivity,
etc. This tolerance can be adjusted empirically, e.g., based on
trial-and-error process. Also, here again, consistent power
values are compared (e.g., AC to AC).
[0175] Additional components may be provided in the system 10 to
further optimize it. For instance, system 10 may further include
a heat engine 62, as depicted in FIGS. 14-15. The heat engine 62
is thermally connected to the collector thermal storage 42.
[0176] In that case, present methods may further include steps
of instructing (FIG. 11, steps S50, S56) the heat engine 62 to
start a process of thermal-to-electrical conversion, to convert
heat stored in the collector thermal storage 42. Whether to do
so is typically decided based on comparisons S20, S22, i.e., if
it turns out that PO is lower than the power demand PD.
[0177] Note that the heat engine 62 can be any kind of
thermal-to-electrical converter suited for the present purposes,
e.g., to run a Rankine cycle, preferably an organic Rankine
cycle (ORC), which uses an organic fluid such as n-pentane or
toluene in place of water and steam. This allows for using
lower-temperature heat sources, which typically operate at
around 70-90[deg.] C., but works still better at higher
temperatures such as 120-150[deg.] C. as presently contemplated.
Suitable fluids can be chosen among Hydrochlorofluorocarbons
(HCFC), Chlorofluorocarbons (CFC), Perfluorocarbons (PFC),
Siloxanes, Alcohols, Aldehydes, Ethers, Hydrofluoroethers (HFE),
Amines, Fluids mixtures (zeotropic and azeotropic), Inorganic
fluids. Examples are: R245fa, R123, n-butane, n-pentane and
R1234yf, Solkatherm, R134a, R600, carbon dioxide, R152a, R600a,
R290, etc. A comparison of the critical temperatures of the
fluids vs. optimal operation conditions of systems as
contemplated herein allows for refining the choice. In
particular, experiments conducted in the context of the present
invention have shown that fluids R134a, followed by R152a, R600,
R600a and R290 are most suitable fluids for low-temperature
applications driven by heat source temperature below 90[deg.] C.
In variants, a thermoelectric generator is relied upon, which
converts heat to electrical power without working fluid and
moving parts. Yet, thermoelectric generators currently have
lower conversion efficiency for kW to MW sized converters.
[0178] A control system (FIG. 20, ref. 100) with feedback loop
is used to adapt the electrical power output to the actual
demand required, e.g., by a grid control station. FIG. 11 shows
an example of a main control process for a dispachable power
mode. In this example, the generated electrical power is the
main control variable and is adapted to the demand using the
receiver positioning system. The positioning response is in the
range of seconds, while the start of a Rankine cycle can be
predicted and therefore kept with the same response time.
[0179] Even more valuable than dispatched power is the function
of grid services. A photovoltaic unit with motorized receivers
can take this function when a feedback loop is closed between
the phase angle [phi] in the grid (indicating the load
situation) and the position of the receiver.
[0180] The smaller the angle [phi] the more is the receiver
moved away from the focus; the larger the angle [phi] the closer
the receiver is moved to the receiver. Most valuable are grid
services that can react very fast i.e. within seconds, a thing
that can be achieved thanks to embodiments of the present
invention.
[0181] In this respect, an inverter can switch off an input
current in a matter of milliseconds, e.g., in a situation where
the grid fails (lightning or physical damage). In this situation
the receivers 20 can be moved to the minimum power position
within a few seconds; power can thus be dissipated in open
circuit voltage mode. The generated charges flow back in the PV
diodes, adding thermal load to the microchannel cooler.
Accordingly, no damage to the system is induced.
[0182] Next, additional optimization to the system 10 can be
achieved if the methods and systems integrate additional client
processes. For instance, the method may further include steps of
instructing (FIG. 11, step S42, S60) to trigger additional
processes to dissipate heat from the collector thermal storage.
This is preferably decided at step S42, if a heat storage
threshold of the collector thermal storage 42 is achieved.
[0183] The additional processes are preferably a desalination
process and/or an adsorption cooling process. More generally, a
variety of client processes can be integrated, e.g., a free
cooling process or a process to deliver heat for a chemical
application and/or process, etc. However, it can be realized
that combining present systems/methods with a desalination
process or an adsorption (e.g., water adsorption) cooling
process has more value in context such as contemplated in
present embodiments, i.e., the higher the solar radiation
levels, the more valued is the output of a desalination or a
cooling process.
[0184] Moreover, as depicted in FIG. 10, the system 10 may
further include a first heat circuit 71 (typically closed-loop),
connecting the PV module to a PV thermal storage 41, wherein the
latter is distinct from the collector thermal storage 42. The PV
thermal storage 41 and circuit 71 are used to cool the PV module
(use can for instance be made of a cooling device 25 such as
described in section 2.1). A second heat circuit 72 (typically
closed-loop too) is also provided, distinct from the first heat
circuit 71, which connects the collector thermal storage 42 to
the thermal collector 22. Components 41, 42 also appear in FIGS.
14 and 15.
[0185] Note that in variants, the system may include a heat
circuit connecting both the PV module and the thermal collector
to a thermal storage, in series, such that fluid in a single
heat circuit first reaches the photovoltaic module to cool it
down and then reaches the thermal collector.
[0186] Any of the heat circuits contemplated herein (a single
heat circuit when using only one circuit or one of or both the
two circuits when using distinct heat circuits) could
additionally be used to cool any component in the system.
Accordingly, part or all of the components that dissipate heat
can be included in the loop, such as to contribute to the energy
conversion efficiency of the system.
[0187] Next, the system may further include a heat exchanger 61,
as shown in FIG. 14. The exchanger 61 is thermally connected to
the PV storage 41. Accordingly, it can be instructed to provide
heat stored in PV storage 41 to a thermal user 64, via the heat
exchanger 61.
[0188] Advantageously, heat exchanger 61 is further thermally
connected to the collector thermal storage 42. In that case, it
can be instructed to provide additional heat stored in the
thermal collector storage 42 to the heat exchanger 61, while
providing heat stored in the PV storage 41 to the thermal user
64, via exchanger 61.
[0189] Heat exchanger 61 may actually include two heat
exchangers in series: a first one lifts up temperature and a
second one transfers heat to the user. The second heat exchanger
can be an integral part of the thermal user 64.
[0190] As i1lustrated in FIG. 14, the system 10 may further
include an additional heat exchanger 63, thermally connected to
heat engine 62 and thermal user 64.
[0191] Advantageously, a thermal user 64 (desalination,
adsorption heat pump) is furthermore thermally connected to the
PV thermal storage 41. It can furthermore be connected to
collector thermal storage 42, via heat exchanger 61. Then the
method may additionally include a step of instructing (FIG. 11,
S60) the heat engine to start a process of thermal-to-electrical
conversion of heat stored in the collector thermal storage 42,
using heat exchanger 63 as a low temperature pool.
[0192] The additional heat exchanger 63 may be connected to the
heat engine 62 and the thermal user 64 to provide the low
temperature pool for the Rankine cycle. For example: a saline
feed can be directly inputted to user 64 (step S64, FIG. 14), in
which case the Rankine cycle may use air as a low temperature
pool; or the saline feed may pass through heat exchanger 63
(preferred option, step S63, FIG. 14) and thus serves as the low
temperature pool to increase a difference of temperature for the
Rankine cycle.
[0193] At present, a complete description of the method of FIG.
11 is given. FIG. 11 corresponds to a particular embodiment,
combining many aspects of the methods discussed above:
[0194] Step S10: solar radiation is received on the thermal
collector and/or the PV module;
[0195] Step S10: the actual PO is compared to the power demand
PD, thanks to data relating to the a power demand as received at
step S80 (e.g., power demand may vary rapidly; a corresponding
data flow may be received and processed at unit 100, FIG. 20).
In particular, if it appears that PO>PD, the process goes to
S30. As stated, this comparison is preferably subject to ad-hoc
tolerance and possibly a timer, to avoid too frequent
actuations. If this condition is not fulfilled (PO is not larger
than PD), the process goes to S22;
[0196] Step S30: as PO>PD, positioning mechanism are
instructed to move the photovoltaic module and/or the thermal
collector, to decrease the radiation intensity ratio and thereby
favor radiation collected at the thermal collector;
[0197] Step S22: unit 100 tests whether PO PD, in which case PO
can be dispatched, step S24, to meet the current power demand
(PO=Pd). If not, the process goes to S50;
[0198] Step S50: unit 100 checks whether heat stored in storage
42 is sufficient to start a thermal-to-electrical conversion and
thereby meet the power demand PD;
[0199] Step S56: if yes, the thermal-to-electrical conversion
process is started; electrical power accordingly produced can
then be dispatched, step S57, to meet the current power demand.
If necessary, the electrical power obtained by
thermal-to-electrical conversion may be "added" to the PV power
available PO to meet the demand. Yet, the "size" of the
thermoelectrical converter shall typically be 10-20% of the
maximal power that the CPVT system can deliver. This, in
practice, is enough to satisfy demand overnight but not during
day.
[0200] Step S52: If not (i.e., if the heat stored in storage 42
is not sufficient to start a thermal-to-electrical conversion),
then the process shall fail to meet the demand. Yet, the
available PV power can nonetheless be delivered;
[0201] Step S40: since at step S30, positioning mechanism may
have moved the photovoltaic module and/or the thermal collector
to favor radiation collected at the thermal collector, heat can
conveniently be stored (step S40). The current level of heat as
stored at S40 is used as input for S50;
[0202] Step S42: on the other hand, if the storage capacity
appears to be achieved (as monitored at S42), unit 100 may
instruct to start an additional, client process (e.g., free
cooling, desalination, adsorption cooling, etc.): the process
goes to S60. Now, if the storage capacity is not achieved yet,
additional heat can be stored, step S40.
[0203] Following this principle, a particular efficient scenario
is now described, referring notably to FIG. 14. Heat is
collected from the microchannel cooler (FIG. 1-5, ref. 25) into
a low grade heat tank 41 (FIG. 14), by way of heat circuit 71
(71i, 71o). Heat is further collected from the homogenizer 74
(FIG. 9) and thermal collector 22 (FIG. 9) into a high-grade
heat tank 42 (FIG. 14), thanks to circuit 72 (72i, 72o). The low
grade heat tank directly feeds power user, namely a desalination
system (membrane distillation) 64. Additional heat exchanger 61
can lift the temperature using heat from the high grade tank
when the low-grade heat tank is partially or fully depleted. The
high grade heat tank feeds a Rankine process 62 to convert heat
into electrical power with an efficiency of 20-30%. The low
temperature pool is derived from the incoming salt water S63 or
from an air cooler S64 (FIG. 14).
[0204] FIG. 15 shows another possible configuration for the
system 10, whose underlying scheme allows for managing both
electrical power and water delivery on demand. FIG. 15 shows:
[0205] The same components 20, 41, 42, 62 and 64 as in FIG. 14,
except that the desalination system includes 64, 64a and 65.
Reference 64 now corresponds to the desalination process, 64a is
the corresponding feed of the process 64, and 65 refers to a
desalination water storage. The desalination water storage 65 is
connected to the desalination process 64 to provide water 66 on
demand;
[0206] A heat exchanger 63a, which is connected to feed 64a of
the desalination system and to the Rankine process 62, itself
connected to both storages 41 and 42 as before. Note that heat
exchanger 63a in FIG. 15 plays a similar role as heat exchanger
63 in FIG. 14;
[0207] The first heat circuit 71 connects to the first storage
41 as before. The circuit now branches to the desalination
process 64 (via circuit portion 71b), which is otherwise aided
by the storage 41 (via circuit portion 71c). Circuit portion 71c
may include a heat exchanger, if needed.
[0208] The above system allows for providing both electrical
power 10a and water delivery 66 on demand, making optimal use of
high and low grade heat tanks.
[0209] Methods as described hereinbefore are all the more
efficient if the temperature in the collector thermal storage 42
is substantially larger than the temperature in the PV thermal
storage 41, i.e., more than 20[deg.] C. However, a temperature
difference of more than 30[deg.] C. substantially improve
performances of the systems. Ideally, temperatures differ by
more than 50[deg.] C., a thing that can be achieved in
embodiments as described herein.
[0210] The hybrid receiver 20 is preferably movably mounted in
the system 10, such that positioning mechanism 30 can move the
receiver 20 as a whole (e.g., the photovoltaic module and the
thermal collector are not movable independently from each other
by the positioning mechanism), by simple translation along the
optical axis, as described in section 2.2. This substantially
simplifies the design of the system. In addition, this allows
for integrated solutions that efficiently capture heat
dissipated by the various components of the receiver 20, e.g.,
via circuit 72. In turn, the temperature difference between the
two circuits 71, 72 can be optimized.
[0211] In variants, only the thermal collector panel 22a could
be moved (the PV module 21 is fixed). For instance: the thermal
collector panel may consists of essentially a 2D arrangement of
thermal circuits intermingled with an array of lenses, which
collector can be moved more or less close to the fixed PV
module. In addition, assuming a homogenous distribution of the
radiation on the photovoltaic receiver, this latter can be moved
relatively to the thermal receiver (or vice versa), in
transverse direction to incoming radiation, to cover a section
of the photovoltaic receiver and accordingly vary the energy
captured in the thermal circuit vs. the PV circuit. Accordingly,
there are various possible ways of embodying a photovoltaic
module and/or a thermal collector movably mounted in the system.
[0212]
Weather Predictions, Predicted Electricity and Water on Demand
[0213] The objective of some of the methods described herein is
to provide electricity on demand and at the same time fulfill
other core demands in a sunny location based on medium/high
grade heat delivered by the solar CPVT receiver: e.g.,
desalinated water and cooling. Desalination and/or cooling can
be operated directly or from stored heat. A sufficient
temperature level for desalination and cooling can be reached
thanks to the above methods. Hot water can be stored during high
irradiance, i.e., exceeding the need for electricity. The
coolant from the PV cooling unit is stored in the warm water
tank 41 for later use at power users 64 (desalination and
cooling). When more electrical energy is needed than available
from the PV receiver, a low-pressure organic Rankine process 62
is activated. A microchannel heat exchanger 25 driven by the
stored heat creates vapor that drives a turbine and produces
electrical power.
[0214] Electrical demand curves in most locations show a peak
during noon and two smaller peaks in the morning and in the
evening. The demand during the night is typically 10 times
smaller. With an organic Rankine facility that is 10 times
smaller than the peak photovoltaic output the night time demand,
and together with the partial solar power the morning and
evening peaks can be covered.
[0215] In order to bridge the night about 30% of the daily
thermal input is collected at a high temperature level and
converted to electrical power by a high efficiency low
temperature organic Rankine cycle. Heat is stored in a hot water
tank during day, together with the lower ambient temperature at
night the Rankine cycle can convert the heat into electrical
power with a fairly good efficiency. The efficiency of the
thermal-electrical conversion will be improved by use of the
solar concentrators to radiate thermal energy to space at low or
negative Centigrade temperatures. Since thermal desalination
provides a relative value that is more than 30% of the
electrical output, it can be realized that it is the ideal
candidate for a controlled output power station. Thermal
desalination processes can be easily regulated by a factor of
four and delivery of desalinated water can be on-demand when a
large output water storage tank is used.
[0216] To allow a concentrated photovoltaic thermal system to
store a week worth of energy for desalination and electrical
energy generation at reasonable prices two separate storage
tanks are needed: (i) a ~5000 m<3 >per MW warm water
atmospheric pressure storage pool and a ~1000 m<3
>pressurized hot water storage tank. The warm water pool
stores the 90[deg.] C. heated coolant from the PV microchannel
coolers whereas the hot water tank stores the 150[deg.] C.
coolant from the thermal collector (panel+homogenizer). In
variants, a single low pressure tank with a volume of ~5000
m<3 >is needed for a sequential cooling system (circuits
71 and 72 in series) that operates at ~120[deg.] C. and 2 bars.
The hot water storage can be used to drive a low-pressure
organic Rankine engine whereas the warm water storage tank is
used to drive the membrane desalination or adsorption cooling
processes (FIG. 14). A heat exchanger is devised to extend the
capacity of the warm water tank and the desalination capacity by
a factor of two in case electrical demand is low. Both tanks use
a layered storage approach to prevent temperature drops in
partially filled tanks.
[0217] More problematic are periods of bad (rainy) weather where
the direct solar radiation is very small. Fortunately, the
demand for desalinated water or cooling during these periods is
negligible. This means the whole thermal storage can be
converted to electricity using the organic Rankine facility.
With improved computer modeling weather prediction has become
accurate over a period of five days, i.e., a period for which
thermal storage can be achieved.
[0218] The efficiency of the thermal-electrical conversion will
be improved by use of solar concentrators to radiate thermal
energy to space at low or negative Centigrade temperature.
[0219] Referring to FIGS. 19 and 20: for areas with multiple
solar power stations the stations that face the wind direction
can serve as radiation predictors for the subsequent power
stations. This allows a more accurate short term dispatching of
the electrical power. For situations with upcoming larger clouds
the desalination production is reduced in favor of thermal
storage to have enough capacity for Rankine power generation.
The control facility 100 to perform such functions can be
automated. Movement speed and direction of clouds can be
measured by detecting the covering speed and direction on the
different receivers for an upcoming cloud. The measurement is
performed by e.g., the quadrant detector that is already part of
the two axis trackers. Such inputs are then fed into the control
system 100 to determine the trajectory of the cloud and
determine whether and when a neighboring power station will be
affected. This monitoring can be performed continuously. Outside
of the main production zone 300 scattered "metrology" receiver
arrays 301-303 are placed that may supply single houses or small
villages but mainly serve as "early warning" stations for the
appropriate dispatching strategy of the main power stations.
These arrays have to be large enough to be able to detect cloud
speed and direction.
[0220] Next, the control system 100 can be designed to tune the
buffered energy corresponding to weather predictions. The
capability planning of the power-station is now coupled with
weather forecast. Before a predicted rainfall, desalination can
be reduced to accumulate heat for production of electricity, in
order to bridge the absence of direct solar radiation during the
rainfall period. This is easily compensated due to the lower
demand for water during rainy periods. Accumulation of heat and
expansion of thermal storage is accomplished by running the
coolant hotter through the CPVT to sacrifice electrical yield.
[0221]
Specific Implementation Details
[0222] Many optional features can be contemplated, some of which
have already been evoked above. To start with, the thermal
collector 22 and PV module 21 may be embodied such as described
in section 2.2. Similarly, the receiver may further include
minor elements 74, such as depicted in FIGS. 6-7. The latter are
provided in an intermediate section 75 (FIG. 9) and preferably
thermally connected to the collector thermal storage 42, by a
same circuit 72 that connects the thermal collector 22 to the
collector thermal storage 42. The receiver may also include: a
band pass filter 76 as described in section 2.2; a concentrator
(FIG. 10, 27, 27a, 27b, 271) having any of the features
described in section 2.2.
[0223] Concerning operation methods: the feedback algorithm
could also be based on thermal demand, to produce water,
refrigeration or feed another thermal process, and not only on
the power demand. In addition, a Rankine engine can run forward
and backward, to help to "pump" up the stored heat. Reversible
Rankine engine can contribute to grid services, which allows for
using the investment in the Rankine engine longer and with
better value.
[0224]
Additional Technical Implementation Details
[0225] Finally, FIG. 20 illustrates an exemplary embodiment of a
computerized unit suitable for implementing aspects of the
present invention. It will be appreciated that the methods
described herein are largely non-interactive and automated. In
exemplary embodiments, the methods described herein can be
implemented either in an interactive, partly-interactive or
non-interactive system. The methods described above can be
partly implemented in software (e.g., firmware), hardware, or a
combination thereof. In exemplary embodiments, the methods
described herein are implemented in software, as an executable
program, and is executed by a special or general-purpose digital
computer, such as a personal computer, workstation,
minicomputer, or mainframe computer. The system 100 therefore
includes general-purpose computer 101.
[0226] In exemplary embodiments, in terms of hardware
architecture, as shown in FIG. 20, the computer 101 includes a
processor 105, memory 110 coupled to a memory controller 115,
and one or more input and/or output (I/O) devices 140, 145 (or
peripherals) that are communicatively coupled via a local
input/output controller 135. The input/output controller 135 can
be, but is not limited to, one or more buses or other wired or
wireless connections, as is known in the art. The input/output
controller 135 may have additional elements, which are omitted
for simplicity, such as controllers, buffers (caches), drivers,
repeaters, and receivers, to enable communications. Further, the
local interface may include address, control, and/or data
connections to enable appropriate communications among the
aforementioned components. As described herein the I/O devices
140, 145 can be any generalized cryptographic card or smart card
known in the art.
[0227] The processor 105 is a hardware device for executing
software, particularly that stored in memory 110. The processor
105 can be any custom made or commercially available processor,
a central processing unit (CPU), an auxiliary processor among
several processors associated with the computer 101, a
semiconductor based microprocessor (in the form of a microchip
or chip set), a macroprocessor, or generally any device for
executing software instructions.
[0228] The memory 110 can include any one or combination of
volatile memory elements (e.g., random access memory, RAM, such
as DRAM, SRAM, SDRAM, etc.) and nonvolatile memory elements
(e.g., ROM, erasable programmable read only memory (EPROM),
electronically erasable programmable read only memory (EEPROM),
programmable read only memory (PROM), tape, compact disc read
only memory (CD-ROM), disk, diskette, cartridge, cassette or the
like, etc.). Moreover, the memory 110 may incorporate
electronic, magnetic, optical, and/or other types of storage
media. Note that the memory 110 can have a distributed
architecture, where various components are situated remote from
one another, but can be accessed by the processor 105.
[0229] The software in memory 110 may include one or more
separate programs, each of which includes an ordered listing of
executable instructions for implementing logical functions. In
the example of FIG. 20, the software in the memory 110 includes
methods described herein in accordance with exemplary
embodiments and a suitable operating system (OS) 111. The OS 111
essentially controls the execution of other computer programs,
such as the methods as described herein, and provides
scheduling, input-output control, file and data management,
memory management, and communication control and related
services.
[0230] The methods described herein may be in the form of a
source program, executable program (object code), script, or any
other entity comprising a set of instructions to be performed.
When in a source program form, then the program needs to be
translated via a compiler, assembler, interpreter, or the like,
which may or may not be included within the memory 110, so as to
operate properly in connection with the OS 111. Furthermore, the
methods can be written as an object oriented programming
language, which has classes of data and methods, or a procedure
programming language, which has routines, subroutines, and/or
functions.
[0231] In exemplary embodiments, a conventional keyboard 150 and
mouse 155 can be coupled to the input/output controller 135.
Other output devices such as the I/O devices 140, 145 may
include input devices, for example but not limited to a printer,
a scanner, microphone, and the like. Finally, the I/O devices
140, 145 may further include devices that communicate both
inputs and outputs, for instance but not limited to, a network
interface card (NIC) or modulator/demodulator (for accessing
other files, devices, systems, or a network), a radio frequency
(RF) or other transceiver, a telephonic interface, a bridge, a
router, and the like. As described herein the I/O devices 140,
145 can be any generalized cryptographic card or smart card
known in the art. The system 100 can further include a display
controller 125 coupled to a display 130. In exemplary
embodiments, the system 100 can further include a network
interface 160 for coupling to a network 165. The network 165 can
be an IP-based network for communication between the computer
101 and external servers or clients and the like via a broadband
connection. The network 165 transmits and receives data between
the computer 101 and external systems 300, 301, 302, 303. In
exemplary embodiments, network 165 can be a managed IP network
administered by a service provider. The network 165 may be
implemented in a wireless fashion, e.g., using wireless
protocols and technologies, such as WiFi, WiMax, etc. The
network 165 can also be a packet-switched network such as a
local area network, wide area network, Internet network, or
other type of network environment. The network 165 may be a
fixed wireless network, a wireless local area network (LAN), a
wireless wide area network (WAN) a personal area network (PAN),
a virtual private network (VPN), intranet or other suitable
network system and includes equipment for receiving and
transmitting signals.
[0232] If the computer 101 is a PC, workstation, intelligent
device or the like, the software in the memory 110 may further
include a basic input output system (BIOS) (omitted for
simplicity). The BIOS is stored in ROM so that the BIOS can be
executed when the computer 101 is activated.
[0233] When the computer 101 is in operation, the processor 105
is configured to execute software stored within the memory 110,
to communicate data to and from the memory 110, and to generally
control operations of the computer 101 pursuant to the software.
The methods described herein and the OS 111, in whole or in part
are read by the processor 105, perhaps buffered within the
processor 105, and then executed.
[0234] When aspects of the systems and methods described herein
are implemented in software, as is shown in FIG. 11, the methods
can be stored on any computer readable medium, such as storage
120, for use by or in connection with any computer related
system or method.
[0235] As will be appreciated by one skilled in the art, aspects
of the present invention may be embodied as a system, method or
computer program product. Accordingly, the aspects may take the
form of an entirely hardware embodiment, an entirely software
embodiment (including firmware, resident software, micro-code,
etc.) or an embodiment combining software and hardware aspects
that may all generally be referred to herein as a "circuit,"
"module" or "system." Furthermore, aspects of the present
invention may take the form of a computer program product
embodied in one or more computer readable medium(s) having
computer readable program code embodied thereon.
[0236] Any combination of one or more computer readable
medium(s) may be utilized. The computer readable medium may be a
computer readable signal medium or a computer readable storage
medium. A computer readable storage medium may be, for example,
but not limited to, an electronic, magnetic, optical,
electromagnetic, infrared, or semiconductor system, apparatus,
or device, or any suitable combination of the foregoing. More
specific examples (a non-exhaustive list) of the computer
readable storage medium would include the following: an
electrical connection having one or more wires, a portable
computer diskette, a hard disk, a random access memory (RAM), a
read-only memory (ROM), an erasable programmable read-only
memory (EPROM or Flash memory), an optical fiber, a portable
compact disc read-only memory (CD-ROM), an optical storage
device, a magnetic storage device, or any suitable combination
of the foregoing. In the context of this document, a computer
readable storage medium may be any tangible medium that can
contain, or store a program for use by or in connection with an
instruction execution system, apparatus, or device.
[0237] A computer readable signal medium may include a
propagated data signal with computer readable program code
embodied therein, for example, in baseband or as part of a
carrier wave. Such a propagated signal may take any of a variety
of forms, including, but not limited to, electro-magnetic,
optical, or any suitable combination thereof. A computer
readable signal medium may be any computer readable medium that
is not a computer readable storage medium and that can
communicate, propagate, or transport a program for use by or in
connection with an instruction execution system, apparatus, or
device.
[0238] Program code embodied on a computer readable medium may
be transmitted using any appropriate medium, including but not
limited to wireless, wireline, optical fiber cable, RF, etc., or
any suitable combination of the foregoing.
[0239] Computer program code for carrying out operations for
aspects of the present invention may be written in any
combination of one or more programming languages, including an
object oriented programming language such as Java, Smalltalk,
C++ or the like and conventional procedural programming
languages, such as the "C" programming language or similar
programming languages. The program code may execute entirely on
the user's computer, partly on the user's computer, as a
stand-alone software package, partly on the user's computer and
partly on a remote computer or entirely on the remote computer
or server. In the latter scenario, the remote computer may be
connected to the user's computer through any type of network,
including a local area network (LAN) or a wide area network
(WAN), or the connection may be made to an external computer
(for example, through the Internet using an Internet Service
Provider).
[0240] Aspects of the present invention are described above with
reference to flowchart illustrations and/or block diagrams of
methods, apparatus (systems) and computer program products
according to embodiments of the invention. It will be understood
that each block of the flowchart illustrations and/or block
diagrams can be implemented by computer program instructions.
These computer program instructions may be provided to a
processor of a general purpose computer, special purpose
computer, or other programmable data processing apparatus to
produce a machine, such that the instructions, which execute via
the processor of the computer or other programmable data
processing apparatus, implement the functions/acts specified in
the flowchart and/or block diagram block or blocks.
[0241] The computer program instructions may also be loaded onto
a computer, other programmable data processing apparatus, or
other devices to cause a series of operational steps to be
performed on the computer, other programmable apparatus or other
devices to produce a computer implemented process such that the
instructions which execute on the computer or other programmable
apparatus provide processes for implementing the functions/acts
specified in the flowchart and/or block diagram block or blocks.
[0242] The flowchart/block diagrams in FIGS. 11, 14 and 15
illustrate the architecture, functionality, and operation of
possible implementations of systems, involving methods and
computer program products according to embodiments. In this
regard, each block in the flowchart or block diagrams may
represent a module, segment, or portion of code, which includes
one or more executable instructions for implementing the
specified logical function(s). It should also be noted that, in
some alternative implementations, the functions noted in the
blocks may occur out of the order noted in the figures. For
example, two blocks shown in succession may, in fact, be
executed substantially concurrently, or the blocks may sometimes
be executed in the reverse order, depending upon the
functionality involved. It will also be noted that each block of
the block diagrams and/or flowchart illustration, and
combinations of blocks in the block diagrams and/or flowchart
illustration, can be implemented by special purpose
hardware-based systems that perform the specified functions or
acts, or combinations of special purpose hardware and computer
instructions.
[0243] While the present invention has been described with
reference to certain embodiments, it will be understood by those
skilled in the art that various changes may be made and
equivalents may be substituted without departing from the scope
of the present invention. In addition, many modifications may be
made to adapt a particular situation to the teachings of the
present invention without departing from its scope. Therefore,
it is intended that the present invention not be limited to the
particular embodiment disclosed, but that the present invention
will include all embodiments falling within the scope of the
appended claims. For example: various other manifold layer
designs/dimensions/materials could be relied upon for the
cooling devices; various other shapes/dimensions can be
contemplated for the thermal panels of the thermal collectors;
[0244] Additional components (beyond components mentioned in the
present specification) may be inserted in the systems of FIGS.
10, 14 and 15. Many usual components have been omitted in the
description of the devices and systems of FIGS. 1-10, 12-15, and
19-20, for the sake of conciseness.
PHOTOVOLTAIC
THERMAL HYBRID SOLAR RECEIVERS
US2013255752
WO2013144751
A photovoltaic thermal hybrid solar receiver includes a thermal
collector, extending in a first plane and comprising an
aperture; and a photovoltaic module, configured for electrical
output power delivery, comprising a photo-active area that
extends in a second plane at a distance from the first plane,
the photo-active area being vis-à-vis the aperture, a projection
of the aperture perpendicularly to the second plane
corresponding to the photo-active area.
BACKGROUND
[0002] The present invention generally relates to photovoltaic
thermal hybrid solar receivers and apparatuses.
[0003] Definitions of certain terms discussed herein are as
follows:
[0004] Photovoltaics (PV) generate electrical power by
converting solar radiation into direct current electricity
through semiconductors exhibiting the photovoltaic effect;
[0005] A photovoltaic cell (or PV cell, also "solar cell" or
"photoelectric cell") is a solid state device that converts
energy of light directly into electricity by virtue if the
photovoltaic effect;
[0006] A photovoltaic module (also "solar module", "solar panel"
or "photovoltaic panel") is an assembly of connected
photovoltaic cells;
[0007] A photovoltaic system typically includes an array of
photovoltaic modules, an inverter and interconnection wiring;
[0008] A thermal collector (also "solar thermal collector")
collects heat by absorbing radiations, such as sunlight;
[0009] A heat exchanger is a device/piece of equipment to
efficiently transfer heat from one medium to another;
[0010] In electronic systems, a heat sink is a component to cool
a device by dissipating heat into a surrounding medium;
[0011] Solar thermal energy (STE) concerns technologies for
harnessing solar energy for thermal energy (heat). STE differs
from and is acknowledged to be much more efficient than
photovoltaics, which converts solar energy directly into
electricity;
[0012] Concentrated solar power (also "concentrating solar
power" or CSP) systems use mirrors or lenses that concentrate a
large area of solar thermal energy onto a small area, such that
electrical power (also "power") can be produced when
concentrated light is converted to heat, which drives a heat
engine (e.g., a steam turbine) connected to a power generator.
Common forms of concentration are: parabolic trough, dish
Stirlings, concentrating linear Fresnel reflector and solar
power tower.
[0013] Concentrated photovoltaic (CPV) systems use optics (e.g.,
lenses) to concentrate a large amount of sunlight onto a small
area of solar photovoltaic materials to generate electricity.
Concentration allows for production of smaller areas of solar
cells.
[0014] CPV should not to be confused with CSP: in CSP
concentrated sunlight is converted to heat, and then heat is
converted to electricity, whereas in CPV concentrated sunlight
is converted directly to electricity using the photovoltaic
effect;
[0015] Photovoltaic thermal hybrid solar collectors (also
"hybrid PV/T systems" or PVT) are systems converting solar
radiation into thermal and electrical energy. Such systems
combine a photovoltaic cell, which converts photons into
electricity, with a solar thermal collector, which captures the
remaining energy and removes waste heat from the PV module. Two
categories of PVT collectors are generally known:
[0016] PV/T fluid collector (air or liquid). In liquid
collectors, a typical water-cooled design uses conductive-metal
piping or plates attached to the back of a PV module. The
working fluid is typically water or glycol. The heat from the PV
cells are conducted through the metal and absorbed by the
working fluid, which assumes that the working fluid is cooler
than the operating temperature of the cells. In closed-loop
systems this heat is either exhausted (to cool it) or
transferred at a heat exchanger, where it flows to its
application. In open-loop systems, this heat is used, or
exhausted before the fluid returns to the PV cells;
[0017] PV/T concentrator (CPVT), wherein a concentrating system
is provided to reduce the amount of solar cells needed. CPVT can
reach very good solar thermal performance compared to flat PV/T
collectors. However, main obstacles to CPVT are to provide good
cooling of the solar cells and a durable tracking system.
[0018] A disadvantage of PV systems compared to other energy
sources is the unpredictable nature of the direct solar
radiation. This leads to intermittent power delivery, which has
much less value than on demand power and leads to grid
instabilities. Storage of electrical energy in e.g. batteries is
prohibitively expensive so that the cost for a storage unit for
a full day production costs much more than the solar power
station. Concentrated solar power systems (CSP) that can store
the collected heat can produce electricity on demand until the
stored heat is dissipated. Concentrated photovoltaic (CPV) power
plants have higher conversion efficiencies than PV and CSP but
still suffer from intermittent power production. Concentrated
photovoltaic thermal (CPVT) systems have a higher system
efficiency because of the improved cooling but reject the heat
to the ambient or produce low grade heat with limited utility.
SUMMARY
[0019] In one embodiment, a photovoltaic thermal hybrid solar
receiver includes a thermal collector, extending in a first
plane and comprising an aperture; and a photovoltaic module,
configured for electrical output power delivery, comprising a
photo-active area that extends in a second plane at a distance
from the first plane, the photo-active area being vis-à-vis the
aperture, a projection of the aperture perpendicularly to the
second plane corresponding to the photo-active area.
[0020] In another embodiment, an apparatus includes a
photovoltaic thermal hybrid solar receiver, the photovoltaic
thermal hybrid solar receiver comprising a thermal collector,
extending in a first plane and comprising an aperture, and a
photovoltaic module, configured for electrical output power
delivery, comprising a photo-active area that extends in a
second plane at a distance from the first plane, the
photo-active area being vis-à-vis the aperture, a projection of
the aperture perpendicularly to the second plane corresponding
to the photo-active area; a concentrator, arranged to
concentrate radiation towards an optical focus; and a
positioning mechanism, wherein the receiver and/or the
concentrator are movably mounted in the apparatus via the
positioning mechanism, and wherein the positioning mechanism
allows for changing a ratio of an intensity of radiation
received at the photovoltaic module to an intensity of radiation
received at the thermal collector.
Adsorption
heat exchanger devices
TW201321691
Adsorption heat exchanger devices (11, 30) are provided for
solid sorption refrigeration systems (1). Such a device includes
a heat exchanger (12) having a plurality of projections (17)
arranged for extending into an adsorbate of the system (1) in
use. An adsorption structure (13, 31) is formed on the heat
exchanger (12) for adsorption of said adsorbate. The adsorption
structure (13, 31) comprises a plurality of elongate adsorption
elements (20) extending outwardly from each of said projections
(17) of the heat exchanger (12).
Electrochemically
powered integrated circuit package
CN103119713
The invention is notably directed to an integrated circuit
package (10c). Said package has a layer structure with ICs and
electrodes (17) arranged in electrical connection with a layer
(16) of the layer structure. The package further comprises one
or more fluid circuit sections (19), each meant to receive a
respective electrolyte solution (or two distinct solutions, see
the dual flow redox mode described below). Each solution
involved has soluble electroactive species. A fluid section is
designed to receive and allow an electrolyte solution to contact
corresponding electrodes, such as to supply power to the ICs, in
operation. As electrodes are integrated to the package,
electrical power can be supplied close to the ICs, thereby
improving efficiency of the power supply. Finally, as a liquid
is involved in-situ, suitable heat removal can be contemplated,
it being noted that electrical power delivery and heat removal
needs are congruent.
COOLANT
PUMPING SYSTEM FOR MOBILE ELECTRONIC SYSTEMS
US2012273183
A coolant pumping system for a mobile electronic system includes
a coolant reservoir containing a coolant, a heat exchanger
member fluidly connected to the coolant reservoir, and a mass
moveably mounted to the mobile electronic system. The mass is
moved along at least one axis in response to at least one of
accelerations and orientation changes of the mobile electronic
system. The coolant system further includes a force transfer
member operatively connected between the mass and the coolant
reservoir. The force transfer member urges the coolant from the
coolant reservoir through the heat exchanger member in response
to movements of the mass. A gear member is operatively connected
between the mass and the force transfer member.
ADSORPTION
HEAT EXCHANGER DEVICES
WO2013001391
Adsorption heat exchanger devices (11, 25) are provided for use
in solid sorption refrigeration systems (1) together with
methods for making such devices and adsorbent structures
therefor. The methods include applying a curable binder, in
solution in a solvent, to granular adsorbent material, and then
evaporating the solvent and curing the binder. The curable
binder solution is sufficiently dilute that, during evaporation
of the solvent, the binder becomes concentrated around contact
points between granules (18) of the adsorbent material whereby
localized bonds (19) are formed around the contact points on
curing of the binder.
ADSORPTION
HEAT EXCHANGER DEVICES
WO2013001390
Adsorption heat exchanger devices (11, 30) are provided for
solid sorption refrigeration systems (1). Such a device includes
a heat exchanger (12) having a plurality of projections (17)
arranged for extending into an adsorbate of the system (1) in
use. An adsorption structure (13, 31) is formed on the heat
exchanger (12) for adsorption of said adsorbate. The adsorption
structure (13, 31) comprises a plurality of elongate adsorption
elements (20) extending outwardly from each of said projections
(17) of the heat exchanger (12).
LIGHT-REFLECTING
GRATING STRUCTURE FOR PHOTOVOLTAIC DEVICES
US2014060642
A photovoltaic cell includes an absorbing layer configured to
generate electron-hole pairs from incident photons of incoming
light; and a first grating layer arranged at a first surface of
the absorbing layer which is opposite to a second surface of the
absorbing layer from which light is incident, wherein the first
grating layer includes at least one grating extending along the
first surface, wherein the at least one grating has grating
structures which are dimensioned to provide a reflectivity for
light incident through the absorbing layer back into the
absorbing layer.
SOLID
SORPTION REFRIGERATION
US2013340253
A method of making integrated adsorption and heat exchanger
devices for solid sorption refrigeration systems (1). An
integrated adsorption and heat exchanger device comprises a
solid material having formed therein both a porous adsorption
structure, which is pervious to an adsorbate of said system, and
a heat exchanger structure, which is impervious to said
adsorbate, for heat exchange with the porous adsorption
structure in operation of the system.
PHOTOVOLTAIC
MODULE COOLING DEVICES
WO2013144750
Also
published as: GB2500703 // US2013255750
A chip module cooling device (25) is provided. The chip module
comprises two fluid circuits corresponding to an inlet fluid
circuit (i) and an outlet fluid circuit (o), respectively,
wherein each of the two fluid circuits comprises an arrangement
of orifices (Oi, Oo) and channel portions(CPi, CPo) forming a
tree structure, wherein branches of the tree structure represent
the orifices and nodes of the tree structure represent the
channel portions, a branch linking a node to one child node
only, whereby several nodes having a same parent node are
sibling nodes. Each of the two fluid circuits further extends
through L levels (L1 - L3) of said tree structure, with L>=3,
and is in fluidic connection with the other one of the two fluid
circuits, via channel portions corresponding to leaf nodes of
the tree structure. For each of the fluid circuits, channel
portions corresponding to sibling nodes: are parallel; are
parallel to channel portions corresponding to a grandparent node
of said sibling nodes, if any; and are not parallel to a channel
portion corresponding to a parent node of said sibling nodes.
Finally, channel portions of one of the fluid circuits are
parallel to and interdigitated with channel portions of the
other one of the fluid circuits.