rexresearch.com
Steve DURNIN
Infinitely Variable
Transmission
http://infinitelyvariabletransmission.com.au/
Steve Durnin
P.O. Box 8174
Cleveland Qld 4163
Australia
Video :
http://www.youtube.com/watch?v=F6zE__J0YIU&feature=player_embedded
May 13, 2010
http://www.gizmag.com/steve-durnin-ddrive-d-drive-infinitely-variable-transmission-geared/15088/
Is Steve Durnin's D-Drive the holy grail of
infinitely variable transmissions?
by Loz Blain
Ready for a bit of a mental mechanical challenge? Try your hand at
understanding how the D-Drive works. Steve Durnin's ingenious new
gearbox design is infinitely variable - that is, with your motor
running at a constant speed, the D-Drive transmission can smoothly
transition from top gear all the way through neutral and into
reverse. It doesn't need a clutch, it doesn't use any friction
drive components, and the power is always transmitted through
strong, reliable gear teeth. In fact, it's a potential revolution
in transmission technology - it could be pretty much the holy
grail of gearboxes... if only it wasn't so diabolically hard to
explain. We flew to Australia's Gold Coast to take a close look at
the D-Drive - and it looks to us like Durnin has pulled a rabbit
out of his hat. Check out the video after the jump and see if you
can work out if there's a catch.
Geared transmissions - a useful
compromise
In basic terms, the idea of a gearbox is to create the ideal level
of mechanical advantage between a motor and its output. Motors of
all kinds have a speed of maximum efficiency, and a speed of
maximum power, and you use a gearbox to decide what engine speed
you're running compared to the output speed.
In a car, that means you want a low gear at low speeds or for
quick acceleration - because in lower gears, the engine revs
harder and produces more power. Cruising on the freeway, you want
a high gear that lets you trundle along using the minimum
practical engine RPM so you don't waste fuel.
So most gearboxes offer a compromise - manual, semi-auto and auto
transmissions offer you a set number of gears you can choose to
find one that's close to the ideal ratio for what you're doing.
But there's efficiency losses in between gearshifts as you
disengage the engine using a clutch - or in the case of an auto, a
torque converter. And although some geared transmissions offer
lots of gear choices, every set gear ratio is a compromise.
And the clutch itself is a fairly crude device - when you're
engaging a clutch, you're basically pushing a set of plates
together, some of which are coated in high-friction material,
which grab the other plates and force them to spin. This approach
is inefficient and prone to slip and wear under large power loads.
Variable transmissions - very
good, but not quite
Then there's Continuously Variable Transmissions, or CVTs. The CVT
is in theory a much better solution, because it allows a constant
range of gear ratios between low and high gears. Scooters use
them, as do some cars nowadays - with a CVT, the engine can sit at
its most efficient or powerful RPM, while the gear ratio
constantly adjusts itself to match wheel speed.
But most CVTs have a limited range of ratios they can work through
- so while you can transition all the way from low gear up to
high, you can't go all the way down to neutral. So they need to
use a friction clutch or torque converter to get them started from
a standstill - and what's more, in order to achieve variablilty in
the gear ratio, they're almost always built around some sort of
friction drive too - like belts pulling on conical rollers, or
rollers being mashed against toroid shapes.
All these friction components cause troubles when you start trying
to put high power and torque through them - they start to slip and
fail, they wear and generally contribute to inefficiencies in the
drive train. That's why you tend to go back to gears when you're
designing a high-powered machine. Gear teeth are reliable - the
bigger the teeth, the more power they can handle.
The D-Drive - infinitely
variable, no friction components
If all this gearbox talk seems like a long setup, it's kind of
necessary to understand the problem when you're looking at the
solution Steve Durnin has come up with.
Because at the heart of it, what Steve has managed to do is create
a gearbox that:
* requires no clutch at all;
* is infinitely variable - from top gear through neutral and even
into reverse; and
* doesn't use ANY clutches or friction drive components - instead,
the power is ALWAYS transmitted from input to output through gear
teeth.
But how on Earth do you obtain infinite variability using gears?
After all, a cog's a cog - it's not like you can make them
magically grow and shrink in size.
The answer is that you've got to stop thinking about gear sizes,
or cones and belts, or any familiar transmission picture you have
in your head, when you're talking about the D-Drive.
Because when you look at it, the only way to tell what sort of
ratio it's in at a given moment is to look at the two spinning
shafts in the middle of it. If the bottom shaft is still and the
top one's turning, you're in top gear. If the top shaft is still
and the bottom one's turning, you're in reverse. If the top and
bottom shafts are spinning at the same speed but in opposite
directions, you're in neutral. And you can speed up or slow down
those shafts as much as you like to vary the gear ratio to any
point between full speed reverse and full speed forward.
You really have to watch the attached video to start to understand
how this gearbox works - but in essence it's built around
planetary gear systems at either side, with sun gears, planet
gears and revolving ring gears all interacting with one another.
The energy efficiency equation
In order to control the spinning speeds of the upper and lower
shafts, you have to input a certain amount of energy - for
instance, to put the D-Drive transmission into neutral, you have
to spin the bottom shaft around at a speed that equals the speed
of the driven top shaft.
But according to Steve and his engineers' calculations, the energy
you put in to do spin that bottom shaft is only a tiny fraction of
the energy your main engine is running. All that energy has to do
is to spin the planetary gears around one another in such a way as
to effect the final ratio.
And you can do that in a number of ways. Steve's current demo
prototype uses electric engines both as the input engine and to
spin the control shafts as needed.
But, taking the example of using the D-Drive in a car, you could
easily use an auxiliary electric motor to control the gear ratios,
or a kinetic energy recovery system, or some sort of regenerative
braking system. You could even harvest energy directly from the
driven shaft and use it to spin the control shaft.
Steve's prototype is only sufficient for demonstration purposes -
and you'd have to question how effective a demonstration it is
when just about everyone that looks at the thing is left
scratching their heads and wondering 'er, so how exactly does that
thing work again?'
The next step - building a test
rig
Durnin is currently in the process of raising funds to build a
test rig - a strong, metallic rendition of the D-Drive with the
ability to measure how much energy is going in at the input end,
what's coming out at the other end, and how much power is being
put into the control shafts - but he and the engineers he's
consulted are confident that the D-Drive will be proven to be "an
order of magnitude more efficient" than existing gearboxes.
The implications are pretty huge if he's right and the numbers
come up looking good; as a geared system, the D-Drive is scalable
in the extreme, and could remove the need for friction components
or manual gearboxes in everything from cars, motorcycles, trucks,
industrial and farm equipment, massive marine applications, wind
power generators... basically anything that's got an engine.
Because it's all gears and bearings, reliability should be
excellent and servicing or repairing the D-Drive a snap. Because
you just need to spin (or lock) those control shafts to come up
with your final ratio, you could use anything from a fully
computerized smart control system to a manually applied pin
through the control shaft to change your gear ratios, making it
useful in certain very low-tech situations as well as extremely
tunable in an automatic automotive application.
About the inventor
Steve Durnin is a plumbing inspector from Queensland, Australia,
who has been tinkering with the D-Drive and several other ideas
for more than 20 years. The "D" in D-Drive, incidentally, stands
for Durnin.
This is the first invention that Steve has tried to patent and
commercialize, so while the D-Drive looks very promising, it's
taking him some time to push through the relevant channels. His
demonstration prototype and patents were paid for by a small group
of private investors, who stand to gain a heck of a lot if the
D-Drive cranks out the right numbers on a test dyno and breaks
into the market.
We thank Steve for his time and wish him all the best with the
D-Drive. It's a diabolically hard invention to understand even
when you're looking at the prototype in action - so he's one
clever cookie to be able to come up with the concept from scratch,
particularly seeing as he claims he had never heard of a planetary
gear system before he'd designed one as part of the D-Drive.
Quite an achievement!
Variable transmission
WO2009039590
AU2008303081
DURNIN STEPHEN JOHN
Classification:- international: F16H3/56; F16H3/72; F16H37/06;
F16H63/30; F16H3/44; F16H37/06; F16H63/30 ;- European:
F16H33/08
Abstract -- A transmission
system having an input shaft for receiving/imparting rotation into
the transmission system and an output shaft for delivering
rotation from the transmission system, a flywheel component which
has a ring gear portion and planet gear portion, wherein rotation
of the input shaft causes rotation of the flywheel component, a
first transmission shaft and a first transmission component,
wherein rotation and/or orbital motion of the flywheel component
is affected by the rotation or non-rotation of the first
transmission shaft and by the rotation or non-rotation of the
first transmission component, a second transmission shaft, wherein
the first transmission component rotates if the second
transmission shaft rotates, a second transmission component which
rotates if the second transmission shaft rotates, wherein rotation
or non-rotation of the second transmission component and rotation
or non-rotation of the first transmission shaft affect the
overall/net output shaft rotation, at least one modulator shaft
the rotation or non-rotation of which is linked with the rotation
or non-rotation of one of the transmission shafts, wherein a
continuously variable accelerating or retarding torque can be
applied to the modulator to accelerate or retard the rotation of
the transmission shaft with which the modulator is linked, whereby
this continuously variable acceleration or retarding of the
rotation of the transmission shaft enables continuous variation of
the speed and/or direction of the output rotation relative to the
input rotation.
FIELD OF THE INVENTION
The present invention relates to transmission systems including,
but not limited to, gearboxes.
BACKGROUND
In general terms, transmission systems operate to convert
rotation, such as the rotation of an output shaft from an engine
or other prime mover, into rotation at a different speed, or in a
different direction, or both. Gearboxes are one common form of
transmission system. One common use for gearboxes is to convert
high-speed, low torque rotations into lower speed, higher torque
rotations. Automobile gearboxes provide a good example of this.
Internal combustion engines used in conventional automobiles
typically operate at engine speeds between 800 rpm and 7000 rpm.
Hence, the speed of rotation delivered by the engine's output
drive shaft ("crankshaft") is between 800 rpm and 7000 rpm.
However, for ordinary automobiles which travel at speeds between 0
km/hr and 120 km/hr, and assuming an outer diameter for the
automobile wheels (including tyres) of approximately 40 cm, the
automobile's wheels are only required to rotate at between 0 rpm
and 1591 rpm. Furthermore, automotive internal combustion engines
typically deliver maximum torque at engine speeds somewhere in the
middle of the 800 rpm-7000 rpm operating range, whereas maximum
torque is usually required to accelerate the car from stationary
or low speed to a higher speed. Consequently, automobiles are
typically provided with a transmission system or "gearbox" to
convert the high-speed, low torque rotation delivered by the
engine into a lower speed, higher torque rotation suitable for
propelling the automobile.
Transmission systems are also used in a large variety of other
machines and other mechanical applications which utilise rotation
and where it is necessary to convert the rotation to a higher or
lower speed, or to change the direction of rotation. Those skilled
in this area will be familiar with other applications for
transmission systems and therefore further applications need not
be described. Also, it will be clearly understood that the
invention is in no way limited to automobiles or any other
particular application, and the automobile example above is given
for the sole purpose of providing one illustration of an
application of transmission systems.
Many transmission systems provide more than one conversion ratio
between the speed of rotation delivered by the engine or prime
mover and the resultant speed/direction of rotation after the
rotation has been converted by the transmission. In gearbox type
transmission systems, this is achieved by providing a series of
gears of differing sizes, and the overall conversion ratio can be
altered by causing differently sized gears to mesh with each
other, thereby giving the transmission a different "gear ratio"
depending on which combination of gears is engaged. The gears are
typically contained within a casing, hence the common colloquial
name "gearbox" for this kind of transmission system.
One of the major problems with transmission systems such as the
gearboxes described in the previous paragraph is that they
generally provide only a few discrete gear ratios. This is because
each of the gears inside the gearbox is fixed in size, and
therefore the number of possible gear ratios is limited to the
number of different possible combinations of differently sized
gears that can engage with each other. As an example, most
automobile gearboxes have seven or fewer gear ratios (including
the reverse gear). This can lead to problems or inefficiencies in
applications where the ideal ratio between the speed of the
rotational input to the transmission system and the speed of the
rotational output from the transmission system does not correspond
with one of the discrete ratios.
It is useful to refer again to the automobile example as one
possible illustration of the problem described in the previous
paragraph. Situations commonly arise where the transmission ratio
that would allow the automobile engine to operate at optimum fuel
efficiency for a required automobile speed does not correspond
with one of the possible ratios of the automobile's gearbox.
Therefore, in order for the automobile to travel at that desired
speed, the automobile gearbox must be placed in a gear that
provides a non-ideal gearing ratio, and the automobile engine must
be run at a speed higher or lower than the engine speed which
would provide optimal fuel efficiency. Those skilled in this area
will recognize other problems or inefficiencies in other
applications which arise because of the discrete gearing ratios
available with these kinds of gearboxes.
There would therefore appear to be an advantage in providing a
transmission system which is not limited to discrete gearing
ratios, or which at least provides a large number of gearing
ratios (preferably well in excess of seven, and preferably close
to each other), such that the transmission system can be placed in
a condition where its input-output ratio is (or is close to) that
required for a particular operating speed in a given application.
Transmission systems have been devised which are not limited to
discrete gearing ratios. In general, these different transmission
systems operate such that the ratio between the speed of rotation
delivered by the engine or prime mover and the resultant
speed/direction of rotation after the rotation has been converted
by the transmission system can be varied continuously, often
within a given range. In other words, they operate to provide
continuous or infinite variability in the transmission system's
input- output ratio, again, often within the transmission system's
operating speed range.
Of the transmission systems mentioned above which provide
continuous variability in the system's input-output ratio, many
are based on a variable-diameter pulley or "Reeves Drive"
configuration. Reeves Drive type systems have a pair of rotating
pulleys (one drive/input pulley and one driven/output pulley) and
a belt running between the pulleys. Each pulley has two separate
sides which, when assembled together, form a V-shaped track
extending around the circumference of the pulley. The separate
sides of both respective pulleys can be moved closer together and
further apart as described below. The belt runs around the
V-shaped track in each pulley as the pulleys rotate. The belt also
typically has a V-shaped cross-section so that the sides of the
belt have a similar slope to that of the V-shaped tracks. This
enables the sides of the belt to contact closely against the sides
of the V-shaped track on each pulley, thereby minimising slip
between the belt and the pulleys.
The variation in the transmission input-output ratio in these
Reeves Drive type systems is achieved by moving the sides of one
pulley closer together and moving the sides of the other pulley
wider apart. Doing this has the effect of increasing the width of
the V- shaped track on the first mentioned pulley and decreasing
the width of the track on the other pulley. If the sides of the
drive/input pulley are brought together and the sides of the
driven/output pulley are moved apart, this forces the belt
outwards on the drive/input pulley and makes the belt move around
that pulley at a greater diameter, the V-shaped track on the
driven/output pulley widens allowing the belt to move around that
pulley at a lesser diameter. This results in the drive/input
pulley doing fewer rotations for every rotation of the
driven/output pulley. Hence, this causes the transmission system
to convert the input prime mover rotation into rotation at a
higher speed. Conversely, if the sides of the driven/output pulley
are brought together and the sides of the drive/input pulley are
moved apart, this has the opposite effect (i.e. it causes the
transmission system to convert the input prime mover rotation to
rotation at a lower speed).
Hence, moving the sides of the pulleys as described above changes
the effective diameters of pulleys, and therefore changes the
input-output ratio of the transmission system. Those skilled in
this area will appreciate that, in these Reeves Drive type
systems, the distance between the two pulleys does not change, and
neither does the length of the belt, so changing the input-output
ratio means both pulleys must be adjusted (i.e. the effective
diameter of one must decrease if the effective diameter of the
other increases) simultaneously to maintain the proper amount of
tension in the belt. One of the important aspects of these systems
is that, because the spacing between the sides of each pulley is
not limited discrete spacings, it is possible to create continuous
variation in the input-output ratio of the transmission system by
varying the space between the sides of the pulleys. It is an
object of the present invention to provide an alternative form of
transmission system which allows continuous variability in the
system's input-output ratio, or which can at least provide a large
number of gearing ratios. The transmission system of the present
invention may be adapted for use in a range of applications.
However, it will be clearly appreciated that any reference herein
to prior or existing transmission systems or any other background
material or information does not constitute an acknowledgement or
admission that any transmission systems or other information of
any kind, or any combination thereof, ever formed part of the
common general knowledge in the field, or is otherwise admissible
prior art, whether in Australia or in any other country.
DESCRIPTION OF THE INVENTION
In one form, the present invention resides broadly in a
transmission system having
<-> rotation input means for delivering rotation ("input
rotation") into the transmission system, - a flywheel component,
wherein rotation of the input means causes rotation of the
flywheel component,
- rotation output means for delivering rotation ("output
rotation") from the transmission system,
- transmission means for transferring rotation from the flywheel
component to the output means, and
<-> modulation means which can rotate and the rotational
velocity of the modulation means can be selectively continuously
varied, wherein the rotation or non-rotation of the modulation
means can interact with the transmission means and varying the
rotational velocity of the modulation means can affect continuous
variation in the speed and/or direction of the output rotation
relative to the input rotation.
In another form, the present invention resides broadly in a
transmission system having
- rotation input means for delivering rotation ("input rotation")
into the transmission system, - a flywheel component, wherein
rotation of the input means causes rotation of the flywheel
component,
- rotation output means for delivering rotation ("output
rotation") from the transmission system, - transmission means for
transferring rotation from the flywheel component to the output
means, and
<-> modulation means which can rotate and the rotation of
the modulation means can selectively adopt a large number of
velocities, wherein the rotation or non-rotation of the modulation
means can interact with the transmission means, whereby different
velocities of the modulation means create different ratios between
the speed and/or direction of the input rotation and the output
rotation.
In yet another form, the invention resides in a transmission
system having " an input shaft for delivering rotation into the
transmission system,
<-> a flywheel component, wherein rotation of the input
shaft causes rotation of the flywheel component
<-> an output shaft for delivering rotation from the
transmission system,
<-> a transmission for transferring rotation from the
flywheel component to the output shaft, and
<-> at least one modulation shaft which can rotate and the
speed and/or direction of its rotation can be selectively
continuously varied, wherein the rotation or non-rotation of at
least the said modulation shaft can interact with the transmission
and varying the speed and/or direction of the rotation of at least
the said modulation shaft can affect variation in the speed and/or
direction of rotation of the output shaft relative to the speed
and direction of rotation of the input shaft.
In a further form, the present invention resides in a transmission
system having
<-> an input for receiving/imparting rotation ("input
rotation") into the transmission system and an output for
delivering rotation ("output rotation") from the transmission
system, - a flywheel component, wherein rotation of the input
causes rotation of<1> the flywheel component
- a transmission for transferring rotation from the flywheel
component to the output, the transmission incorporating a first
transmission shaft and a second transmission shaft, wherein the
overall/net output rotation speed and/or direction depends, at
least partly, on the speed/direction of rotation of the first
transmission shaft and the speed/direction of rotation of the
second transmission shaft,
<-> a modulator associated with a least one of the
transmission shafts wherein a continuously variable accelerating
or retarding influence can be applied to or by the modulator to
thereby accelerate or retard the rotation of at least one of the
transmission shafts, the modulator thereby allowing continuous
variation of the speed and/or direction of the output rotation
relative to that of the input rotation.
In yet a further form, the present invention resides in a
transmission system having " an input for receiving/imparting
rotation ("input rotation") into the transmission system and an
output for delivering rotation ("output rotation") from the
transmission system,
<-> a flywheel component, wherein rotation of the input
causes rotation of the flywheel component, " a first transmission
shaft and a first transmission component, wherein rotation of the
flywheel component is affected by the rotation or non-rotation of
the first transmission shaft and by the rotation or non-rotation
of the first transmission component,
<-> a second transmission shaft, wherein the first
transmission component rotates if the second transmission shaft
rotates,
<-> a second transmission component which rotates if the
second transmission shaft rotates, wherein rotation or
non-rotation of the second transmission component and rotation or
non-rotation of the first transmission shaft affects the
overall/net output rotation, - at least one modulator the rotation
or non-rotation of which is linked with the rotation or
non-rotation of one of the transmission shafts, wherein a
continuously variable accelerating or retarding torque can be
applied to the modulator to accelerate or retard the rotation of
the transmission shaft with which the modulator is linked, whereby
this continuously variable acceleration or retarding of the
rotation of the transmission shaft enables continuous variation of
the speed and/or direction of the output rotation relative to the
input rotation.
Like most transmission systems, transmission systems in accordance
with the present invention will typically operate to convert
rotation generated by a prime mover into rotation at a different
speed, or in a different direction, or both. It is envisaged that
the kind of prime mover with which the invention will most often
be used will be an internal combustion engine or an electric
motor. However, the transmission system of the present invention
could alternatively be used with any other form of prime mover
capable of generating rotational motion, for example windmills,
water wheels, manually rotated cranks etc or a combination
thereof. Other possible prime movers which could be used to drive
rotation of the transmission system will be recognized by those
skilled in this area.
The transmission system will incorporate means for transmitting
the rotation generated by the prime mover into the transmission
system. Most typically, the prime mover will have a drive shaft,
crankshaft or something similar which "outputs" the rotational
motion generated by the prime mover. In these cases the
transmission system may be provided with an input shaft which can
be connected to the drive shaft of the prime mover, or linked with
that drive shaft (possibly by way of a series of linkage
components or some other mechanism) so that rotation is
transmitted into the transmission system via the input shaft.
Therefore, an input shaft is probably the most common form of
"input" or "rotation input means" that will be used with the
present invention.
However, input shafts are not the only means by which the
transmission system can receive rotation from the prime mover. For
example, the drive shaft of the prime mover could extend directly
into the transmission system, in which case one of the internal
components of the transmission system (such as an internal gear or
shaft etc) may incorporate a socket, slot or other aperture into
which the drive shaft of the prime mover can insert, or to which
the drive shaft can otherwise connect. Alternatively, an internal
component in the transmission system may have a plug or protrusion
of some kind which inserts into a socket in the end of the prime
mover's drive shaft to thereby connect the drive shaft. In these
cases, the socket, slot, plug, protrusion etc on or in the
transmission system's internal component is the "input" or
"rotation input means" which delivers rotation from the prime
mover into the transmission system. Other rotation input means may
be used as well, for example hydraulic linkages. Further possible
rotation input means or mechanisms (or combination thereof) will
be known to those skilled in the art, and any such means fall
within the scope of the invention.
The transmission system will also incorporate means for
"outputting" or delivering the rotation which has been transmitted
and possibly converted by the transmission system. In other words,
the transmission system will have means for conveying the rotation
to whatever rotational machine or other apparatus the transmission
system is being used to drive. Similar considerations apply to
this "output" or "rotation output means" as were discussed above
in relation to the rotation input means. Therefore, the
transmission system will most typically be provided with an output
shaft which can be connected to the machine/apparatus which the
transmission system is driving, or somehow linked with that
machine/apparatus (possibly by way of a series of linkage
components or some other mechanism) so that rotation is
transmitted into the machine/apparatus. However, any of the
possible mechanisms or arrangements discussed above in relation to
the rotation input means may equally be used for the rotation
output means.
The transmission system of the present invention has a
"transmission" or "transmission means" for transferring rotation
from the transmission system input to the transmission system
output. It also has a "modulator" or "modulation means" which can
rotate and which affects the operation of the transmission. In
some embodiments, the modulation means may be able to selectively
adopt a large number of discrete angular velocities. In this
regard, the modulation means should be able to adopt more than 6
discrete rotational velocities, preferably more than 10, and
possibly more than 50. However, in other (probably more preferred)
embodiments, the rotational velocity of the modulation means may
be selectively and continuously variable. In other words, it may
be able to adopt an infinite number of velocities, possibly within
a given operating range for the transmission system. As noted
above, the rotation of the "modulator" or "modulation means"
interacts with the "transmission" or "transmission means". Where
the rotation of the modulation means can adopt a large number of
discrete velocities, the different velocities of the modulation
means may create different ratios between the speed and/or
direction of the transmission system's input rotation and output
rotation. Where the rotational velocity of the modulation means
can be continuously varied, varying the rotational velocity of the
modulation means may enable continuous variation in the speed
and/or direction of the output rotation relative to the input
rotation.
As mentioned in the previous paragraph the transmission system has
a "transmission" or "transmission means" (this will be referred to
simply as the "transmission" from now on). The transmission will
preferably incorporate a first transmission shaft and a second
transmission shaft, and the overall/net output rotation speed
and/or direction will depend, at least partly, on the difference
between the rotational speed/direction of the first transmission
shaft and the rotational speed/direction of the second
transmission shaft. As also noted above, the rotation of the
"modulator" or "modulation means" (which will be referred to
simply as the "modulator" from now on) interacts with the
transmission to vary the speed/direction of the transmission
system's output rotation relative to its input rotation.
Preferably, the modulator may do this by varying the
speed/direction of rotation of at least one of the transmission
shafts.
Like the input and output means discussed above, the modulator may
take a wide variety of forms. It is envisaged that the modulator,
or each modulator, will usually comprise a modulation shaft which
can rotate. The rotation of a modulation shaft may be linked to
the rotation of at least one of the transmission shafts such that
rotation of that modulator affects the rotation of at least one of
the transmission shafts. However, the modulator need not take the
form of a modulator shaft or shafts, and indeed it could take a
range of other forms. For example, the modulator could comprise
some other form of rotating component (such as, for example, a
pulley or roller, or a spinning belt or chain etc), and its
rotation may be associated with the rotation of one of the
transmission shafts by way of a belt, chain, hydraulic linkage,
inter-engaging gears, sprocket magnetic or electric coupling, or
any other device/mechanism capable of achieving a similar result.
Nevertheless, as stated above, the (or each) modulator will
typically take the form of a rotatable modulator shaft.
In preferred embodiments of the invention, a modulator shaft may
be provided for each of the first and second transmission shafts.
Hence, a first modulator shaft may be provided, the rotation of
which is linked with the rotation of the first transmission shaft,
and a second modulator shaft may be provided, the rotation of
which is linked with the rotation of the second transmission
shaft. In particularly preferred embodiments, the first modulator
shaft may have a bevel gear which engages with a corresponding
bevel gear on the first transmission shaft, and the second
modulator shaft may have a bevel gear which engages with a
corresponding bevel key on the second transmission shaft. Hence,
acceleration/deceleration applied to the first modulator shaft
will be transmitted via the engagement of the bevel gears to cause
corresponding acceleration/deceleration of the first transmission
shaft. Similarly, acceleration/deceleration applied to the second
modulator shaft will cause corresponding acceleration/deceleration
of the second transmission shaft.
The transmission system may be provided with a flywheel component.
The flywheel component will preferably be functionally linked with
the transmission system input such that rotation of the input
(i.e. the input rotation) causes rotation of the flywheel
component. The flywheel component could be functionally linked
with the input by way of belts, gears, pulleys, chains etc.
However, more preferably, the flywheel component will incorporate
a ring gear portion, and the input will comprise an input shaft
with an input gear fixedly mounted on the input shaft such that
the input gear rotates with, and at the same speed as, the input
shaft. Suitably, the input gear may engage with the ring gear
portion on the flywheel component such that rotation of the input
shaft causes rotation of the flywheel component. In these
embodiments, the diameter of the ring gear portion of the flywheel
component will be larger than that of the input gear.
Consequently, whilst the engagement of the input gear with the
ring gear portion on the flywheel component will cause rotation to
be imparted into the flywheel component, the rotation of the
flywheel component will be slower than that of the input shaft.
The "transmission" of the transmission system may also incorporate
a first transmission component and a second transmission
component. Preferably, both the first and second transmission
components will be functionally linked with the second
transmission shaft such that both transmission components rotate
if the second transmission shaft rotates. The first and second
transmission components could be functionally linked with the
second transmission shaft by way of belts, gears, pulleys, chains,
magnetic couplings etc. Also, one of the transmission components
could be functionally linked with the second transmission shaft in
one way, and the other transmission component could be
functionally linked with the second transmission shaft in another
way. However, in preferred embodiments, each transmission
component will incorporate a ring gear portion, and the second
transmission shaft will have separate spur-gear portions - one
spur-gear portion adapted to engage with the ring gear portion on
the first transmission component and another spur-gear portion
adapted to engage with the ring gear portion on the second
transmission component. Preferably, the spur-gear portions of the
second transmission shaft may comprise spur gears fixedly mounted
on either end of the second transmission shaft. The first and
second transmission components may be disposed on either end of
the second transmission shaft (i.e. so that the second
transmission shaft is positioned between the transmission
components), and the ring gear portions on the transmission
components may be formed on the respective parts of the
transmission components which face towards the second transmission
shaft.
The diameter of the ring gear portion of each transmission
component will typically be greater than the diameter of the
spur-gears on the second transmission shaft. Consequently, whilst
the engagement of the respective spur-gears on the second
transmission shaft with the ring gear portions on the respective
first and second transmission components will cause the rotation
of the second transmission shaft to be transmitted into the first
and second transmission components, the rotation of each
transmission component will be slower than the rotation of the
second transmission shaft.
The first transmission component may also be functionally linked
with the flywheel component such that the rotation or non-rotation
of the first transmission component effects the motion of the
flywheel component. This functional link may be achieved by way of
belts, gears, pulleys, chains, magnetic couplings etc. Preferably,
the flywheel component may have a spur-gear type planet gear
portion, and the first transmission component may have a ring gear
portion. This may be the same as the ring gear portion of the
first transmission component mentioned in the previous two
paragraphs, or a separate ring gear portion of the first
transmission component. In any event, the planet gear portion of
the flywheel component may engage with a ring gear portion of the
first transmission component. In particularly preferred
embodiments, if the rotation of the first transmission component
causes the tangential speed of the teeth on its ring gear portion
to be the same as the tangential speed of the teeth on the
rotating planet gear portion of the flywheel component, this may
cause the flywheel component to rotate about its principal axis
only. However, if the rotation of the first transmission component
causes the tangential speed of the teeth on its ring gear portion
to be different to the tangential speed of the teeth on the
rotating planet gear portion of the flywheel component, this may
cause the flywheel component to move in an orbital fashion, in
addition to rotating about its own principal axis.
Those skilled in this area will appreciate that ring gears
typically comprise a ring with a series of gear teeth extending
around the ring, wherein the gear teeth are oriented radially
inwards towards the principal cylindrical axis of the ring.
However, in this specification, unless the context otherwise
requires, the term "ring gear" should be understood as referring
to not only this traditional form of ring gear, but possibly also
a gear which comprises a ring with a series of gear teeth
extending around the outside of ring, such that the gear teeth are
oriented radially outwards (i.e. so that the teeth point away from
the principal cylindrical axis of the ring). The first
transmission shaft may also be functionally linked with the
flywheel component such that the rotation or non-rotation of the
first transmission shaft effects the motion of the flywheel
component. This functional link may be achieved by way of belts,
gears, pulleys, chains, magnetic couplings etc. Preferably, the
first transmission shaft may have a gear portion (such as a
spur-gear type sun gear mounted on one end of the first
transmission shaft) which engages with the planet gear portion on
the flywheel component.
In preferred embodiments, rotation or non-rotation of the second
transmission component and rotation or non-rotation of the first
transmission shaft affects the overall/net rotation delivered by
the output of the transmission system. Suitably, the first
transmission shaft may be similar to the second transmission shaft
insofar as it may have a spur gear fixedly mounted on either end.
In particularly preferred embodiments, the first transmission
shaft may be coaxial with the first and second transmission
components, and an elongate shaft portion of the first
transmission shaft may extend through axial holes in each of the
first and second transmission components.
In particularly preferred embodiments, the transmission output may
comprise an output shaft, and the output shaft may have stepped
configuration. In particular, the output shaft may have an
elongate portion which is co-axial with the first transmission
shaft and therefore rotates about a common axis to the first
transmission shaft, and an eccentric portion which orbits about
that common axis as the output shaft rotates. Preferably, a
spur-gear type planet gear (an output planet gear) may be
pivotally mounted on the eccentric portion of the output shaft.
The output planet gear may engage with a ring gear portion of the
second transmission component (this may be the same ring gear
portion of the second transmission component as discussed above or
a separate ring gear portion of the second transmission
component), and the output planet gear may also engage with a gear
on the end of the first transmission shaft.
In the particularly preferred embodiments discussed in the
previous paragraph, if the rotation of the second transmission
component causes the tangential speed of the teeth on its ring
gear portion to have the same magnitude but opposite direction to
the tangential speed of the teeth of the rotating gear on the
first transmission shaft, then because the output planet gear
engages with both this ring gear portion and this gear on the
first transmission shaft, therefore in this situation the output
planet gear will rotate about its principal axis only. However, if
the rotation of the second transmission component causes the
tangential speed of the teeth on its ring gear portion to be
different to the tangential speed of the teeth of the rotating
gear on the first transmission shaft (whether a different
magnitude, different direction or both), this may cause the output
planet gear to move in an orbital fashion, in addition to rotating
about its own principal axis. Then, because the eccentric portion
of the output shaft is pivotally connected to the output planet
gear, this orbital motion of the output planet gear may cause the
eccentric portion of the output shaft to move in the same orbital
way, although, because of the pivotal connection between the
output planet gear and the output shaft, the output shaft only
follows the output planet gear's orbital motion, not the output
gear's rotation about its own principal axis. The orbital motion
of the eccentric portion of the output shaft may therefore cause
rotation of the portion of the output shaft which is coaxial with
the first transmission shaft, and in this way rotation may be
delivered out of the transmission system.
EXAMPLES
The present invention may be further illustrated by way of the
following examples:
A kinematic analysis of a transmission system according to an
embodiment of the present invention was carried out. A form of the
transmission system is illustrated in Figure 10. The input end of
the transmission system was provided with a small DC motor with an
integral reduction gearset to drive an input shaft, allowing the
input shaft to be driven at effectively constant speed over a
range of loads, making it simple to investigate and demonstrate
different operating regimes.
The output was a hand wheel. Two control wheels were provided,
with each control wheel mechanically connected to its own
intermediate shaft in the transmission via right-angle bevel
gears. Control I wheel was attached to gears meshing with ring
gears while Control II wheel was attached to sun gears. The
relationship between the two controls is fixed such that a given
Output/Input ratio can be achieved either by driving one control
at a particular speed or by driving the other control at a
(different) particular speed.
The kinematic analysis of the mechanism has provided two equations
enabling the Output speed to be calculated based on the Input
speed and the Control speed. The form of the equations shows that
whether Control I or Control II is used, the Output is the
weighted sum of the Input and the Control. This highlights the
"summing" characteristic of epicyclic gearsets:
Output = 0.375 x Control 1- 0.125 x Input (Eq 1)
Output = 0.75 x Control II + 0.25 x Input (Eq 2)
Table 1 outlines some of the possible kinematic states of the
transmission, achieved by driving Control I or Control II at
speeds between -Input and +Input. The values shown indicate the
number of revolutions achieved by the transmission element for a
single revolution of the Input shaft, or correspondingly, the
speed of the transmission element if the Input shaft has a speed
of 1. Each of the kinematic scenarios (a) to (e) has a different
Control speed. The speed of the ring gear element is also shown in
the table.
Table 1 : example kinematic
states of transmission system showing relationship between
Input, Control and Output speeds.
The information in table 1 may also be represented graphically as
shown below: Gear Ratio vs Control Multiplier
Control Multiplier (Control/Input)
All the scenarios except (c) are achievable by driving a Control
at a speed of 0 or +-1. These scenarios can be achieved
mechanically by physically braking the Control onto the gearbox
chassis so it is a fixed stationary element (for a Control speed
of 0) or by coupling the Control directly (via clutch) to the
Input or to a counter-rotating Input (for Control values of +-1).
Beneficial features of Control I and Control II are the "one-sided
operation" and "wide range" respectively. Conceivably, these
features could be combined in a multi-Control strategy, as shown
graphically below.
Gear Ratio vs Control Multiplier
Control
Multiplier
(Control/Input)
Referring to this chart, it is assumed that each Control can only
be driven between speeds of 0 and +Input. In this case, Control I
could be used to achieve reverse, neutral gearing and low ratios,
while Control II could use to achieve low to high ratios. This
could be implemented mechanically with a clutch designed to
selectively couple some external variable-speed device (such as a
CVT) to either Control I or Control II. The simplest CVTs do not
allow both negative and positive ratios, so using this
multi-Control strategy would eliminate the requirement for the
external variable-speed device to produce both negative and
positive ratios. This could allow for a simpler mechanical product
than would be possible using Control I or Control II alone
BRIEF DESCRIPTION OF THE DRAWINGS
One embodiment of the invention will now be described with
reference to the drawings. However, it will be clearly understood
that the invention is not necessarily limited to or by the
particular features of the embodiment described. In the drawings:
Figure 1 is a perspective
view of a variable "gearbox" type transmission system in
accordance with the embodiment of the invention presently
described;
Figure 2 is a perspective
view of the variable gearbox from a slightly different angle to
Figure 1;
Figure 3 is a side view of
the variable gearbox;
Figure 4 is a top view of
the variable gearbox;
Figure 5 is an end-on view
of the variable gearbox;
Figure 6 is an end-on view
of the opposite side of the variable gearbox to that shown in
Figure 5;
Figures 7-9 are
perspective views of the gearbox identical to Figure 1, but with
markings indicating the rotational speed for the various component
when different acceleration/deceleration is applied to the
modulator shafts; and
Figure 10 is a schematic
view of a transmission system according to an embodiment of the
present invention.
DETAILED DESCRIPTION OF THE
DRAWINGS
From the drawings it can be seen that the variable gearbox
includes the following components:
<-> An input component 10 which is made up of an input shaft
1 1 and an input gear 12. The input gear 12 is a spur gear and is
rigidly connected on the inward end of input shaft 1 1 such that
the input gear 12 rotates with, and at the same rotational speed
as, the input shaft 1 1.
<-> A "flywheel" component 20 which comprises a ring gear
portion 21 (the "flywheel ring gear") and a spur-type planet gear
portion 22 (the "flywheel planet gear"). The flywheel planet gear
22 is attached to the flat back face of flywheel component 20, and
is coaxial with flywheel ring gear 21, such that the flywheel
planet gear 22 rotates with, and at the same speed as, the
flywheel ring gear 21.
<-> A first transmission shaft 30 which is made up of an
elongate rigid shaft portion 31, a spur-type input side sun gear
32 and a spur-type output side sun gear 33. The input side sun
gear 32 is fixedly connected on the end of the shaft 31 closest to
the input component 10, and the output side sun gear 33 is fixedly
connected on the other end of the shaft 31. Hence, the shaft 31,
input side sun gear 32 and output side sun gear 33 all rotate
together at the same speed. The shaft 31 extends through axial
holes in the transmission components as described further below.
The first transmission shaft 30 also has a bevel gear 34 fixedly
mounted midway along the shaft portion 31, and the function of
this will also be described further below.
- A first transmission component 40 which is generally cylindrical
with a dividing wall 44 which separates the component into two
circular halves. The first half forms a first input side ring gear
41 and the other half forms a first output side ring gear 42. The
dividing wall 44 contains an axial through-hole 43 through which
the shaft portion 31 of first transmission shaft 30 extends.
<-> A second transmission shaft 50 which is made up of an
elongate rigid shaft portion 51 , a spur-type input side gear 52
(not to be confused with the input gear 12) and a spur-type output
side gear 53 (not to be confused with the output planet gear 72
below). The input side gear 52 is fixedly connected on the end of
the shaft 51 closest to the input component 10, and the output
side gear 53 is fixedly connected on the other end of the shaft
51. Hence, the shaft 51 , input side gear 52 and output side gear
53 all rotate together at the same speed. The second transmission
shaft 50 also has a bevel gear 54 mounted midway along the shaft
portion 51, and the function of this will be described further
below.
<-> An output component 70 which is made up of a stepped
output shaft 71 and a spur-type output planet gear 72.
Importantly, the output component 70 differs from the input
component 10 not only in that the output shaft 71 has a stepped
shape whereas the input shaft 1 1 is straight, but also in that
the output shaft 71 is pivotably connected to the output planet
gear 72 whereas the input gear 12 is rigidly connected to the
input shaft 11. Because the output planet gear 72 is pivotably
connected to the inward end of the output shaft 71, it is possible
for the output planet gear 72 to rotate while the output shaft 71
remains stationary. - A first modulator 80 which comprises a
modulator shaft 81 with a modulator bevel gear 82 fixed on one
end. The first modulator bevel gear 82 meshes with the bevel gear
34 on first transmission shaft 31. The function of this will be
described below.
<-> A second modulator 90 which, like the first modulator
80, comprises a modulator shaft 91 with a modulator bevel gear 92
fixed on one end. Again, the second modulator bevel gear 92 meshes
with the bevel gear 54 on the second transmission shaft 51, and
the function of this will be described below.
In practice, the variable gearbox in the drawings would also
incorporate a number of other components which have not been
shown. For example, the gearbox components would normally be
contained within a casing. The casing would typically form a shell
around the gearbox components, but with openings or connection
means to allow the input shaft 11 , output shaft 71, first
modulator shaft 81 and second modulator shaft 91 to connect to
driving or driven components external of the gearbox. Various
mounts, bearings, fastening means and the like would also be
provided inside the gearbox casings to mount the various gearbox
components in position within the casing. In this regard, it will
be appreciated that most of the components in the gearbox are
"fixed", by which it is meant that they can rotate about their
respective principal cylindrical axes as required in the operation
of the gearbox, but are restrained from any other form of
movement. There are some exceptions to this however. For example,
the output planet gear 72 may (in some instances - depending on
how the gearbox is being operated to vary the input-output ratio)
move in an orbital path around output side sun gear 33 in addition
to rotating about its own principal axis. This kind of orbital
motion is quite common in planetary gear arrangements. Also, the
flywheel component 20 is a "floating" component and may therefore
(again, depending on how the gearbox is being operated to vary the
input-output ratio) move in an orbital manner as the flywheel
planet gear 22 moves around the input side sun gear 32. The
movement of the various components will be described in further
detail below. The prime mover which generates the rotation (e.g.
an internal combustion engine or an electric motor) will have its
drive shaft connected in some way to input shaft 1 1 so that the
prime mover's rotation causes rotation of input shaft 1 1, thereby
delivering rotation from the prime mover into the gearbox.
Rotation of input shaft 1 1 causes corresponding rotation of input
gear 12. The outwardly extending spur-gear teeth on input gear 12
mesh with the inwardly extending ring-gear teeth on flywheel ring
gear 21 such that the rotation is transmitted into the flywheel
component 20.
At this point it is useful to note that, in the particular
embodiment shown in the drawings, the various "ring gear" type
components have a diameter that is three times larger than that of
the various spur-type gears. Viewed another way, each of the ring
gear type components has triple the number of teeth of the various
spur-gear type components.
For the purposes of initial explanation it is useful to first note
that the above-mentioned rotation of input shaft 11 and input gear
12 causes the flywheel component 20 to rotate in the same
direction due to the meshing of the input gear teeth with the
teeth of flywheel ring gear 21. The flywheel component 20 will
rotate more slowly than the input shaft because its diameter is
(three times) larger than that of the input gear 12. Also, this
rotation may be only one component of the flywheel component's
overall/net movement.
It will be recalled that the flywheel planet gear 22 is fixedly
attached on the back face of the flywheel component 20. Therefore,
the flywheel planet gear 22 will rotate with the same speed and
direction as the rest of the flywheel component 20.
As shown in Figure 1 , the flywheel planet gear 22 in turn engages
with both the input side sun gear 32 (which is connected to first
transmission shaft 31) and also the first input side ring gear 41
(which is part of first transmission component 40). Therefore, the
rotation of the flywheel component 20 can impart rotation into
both the first transmission shaft 30 and the first transmission
component 40. However, whether rotation is imparted into both or
either of these components will depend on whether any accelerating
or retarding torques are being applied to the modulators, or what
combination of acceleration or deceleration is being applied to
the modulators. This will be explained further below.
For the purposes of initial explanation, it is useful to consider
the situation where no accelerating or retarding torque is applied
to either of the modulators. Therefore, each modulator will rotate
with the rotation of the corresponding transmission shaft with
which it engages. In this situation, the rotation of the flywheel
component 20 imparts rotation into both the input side sun gear 32
and the first input side ring gear 41. Hence, both first
transmission shaft 30 and first transmission component 40 will
rotate. Let it be assumed that the rotation of input shaft 11 is
in the direction shown by the arrow in Figure 1, at a rotational
velocity [omega] (hence rotation at the same speed but in the
opposite direction is denoted -[omega]). The input gear 12 will
also rotate with angular velocity [omega]. However, the rotation
of flywheel component 20 will be slower, at a velocity of
[omega]/3 because its diameter is three times larger than that of
the input gear 12. Hence, the rotation of flywheel planet gear 22
will also be at a rotational velocity of [omega]/3.
In the situation where no accelerating or retarding torque is
applied to either of the modulators, the rotation of the first
transmission component 40 will be slower than the rotation of
flywheel component 20, but in the same rotational direction. More
specifically, the first transmission component 40 will rotate with
angular velocity [omega]/9 because its diameter is three times
greater than the diameter of flywheel planet gear 22. Conversely,
the rotation of the input side sun gear 32 will be at the same
speed as the rotation of the flywheel component 20 (because the
planet gear 22 and sun gear 32 have the same diameter), but in the
opposite direction to the flywheel component. Hence, the input
side sun gear 32 will rotate at rotational velocity -[omega]/3.
The input side sun gear 32 attaches directly to the first
transmission shaft 31 , and from Figure 2, it can be seen that the
first transmission shaft 31 extends unimpeded through the hole 43
in the centre of the first transmission component 40. Similarly,
the other end of the first transmission shaft 31 extends unimpeded
through the hole 63 in the second transmission component 60, as
shown in Figure 1. Consequently, the rotation discussed in the
previous paragraph which is imparted into the input side sun gear
32 will be transmitted into the other parts of the first
transmission shaft 30. In other words, the first transmission
shaft 31 , the bevel gear 34 and the output end sun gear 33 will
all rotate at the same speed and in the same direction as the
input side sun gear 32, namely -[omega]/3. It will be recalled
that the situation presently being considered is where no
acceleration/deceleration is applied to either of the modulators,
and therefore the first modulator 80 will rotate as the rotation
of the first transmission shaft 30 just described is transmitted
into it via first modulator bevel gear 82. The first modulator 80
is oriented at right angles to the first transmission shaft 30.
Therefore, the simple +/- sign convention established above for
rotation direction does not apply to the first modulator 80 (or
the second modulator 90 for the same reason). However, the number
of teeth on first modulator bevel gear 82 is the same as the
number of teeth on the bevel gear 34, and therefore the magnitude
of the rotational speed of first modulator 80 is [omega]/3.
As noted above, in the situation where no
acceleration/deceleration is applied to either of the modulators,
the rotation of the flywheel component 20 causes rotation of the
first transmission component 40 at a rotational velocity of
[omega]/9. From Figure 2, it will be seen that the input side gear
52 engages with the inwardly extending teeth of the first output
side ring gear 42. Consequently, the rotation of the first
transmission component 40 causes rotation of the input side gear
52. The diameter of the input side gear 52 is one third of the
diameter of the first output side ring gear 42. Therefore, the
input side gear 52 will rotate in the same direction as the first
output side ring gear 42, but at three times the speed, hence at a
velocity of [omega]/3.
The input side gear 52 is fixedly connected on the end of the
second transmission shaft 50. Therefore, the rotation of the input
side gear 52 causes the other parts of the second transmission
shaft 50 (namely the second transmission shaft 51, the output side
gear 53, and the bevel gear 54) to rotate at a velocity of
[omega]/3. The second modulator 90 will also rotate as the
rotation of the second transmission shaft 50 just described is
transmitted into it via second modulator bevel gear 92. The
magnitude of the rotational velocity of the second modulator 90 is
[omega]/3. It is useful to note at this point that, in this
situation where the input shaft 1 1 is rotating at velocity
[omega] and no acceleration/deceleration is applied to either of
the modulators, the first transmission shaft 30 rotates at a
velocity of-[omega]/3, whereas the second transmission shaft 50
rotate at a velocity of [omega]/3. In other words, the
transmission shafts are rotating at one third of the speed of the
input rotation, but in opposite directions.
Referring again to Figure 1, it will be seen that the output side
gear 53 (which is part of the second transmission shaft 50)
engages with the second input side ring gear 61 on the second
transmission component 60. This causes in the second transmission
component to rotate in the same direction as the second
transmission shaft 50, but at one third of the speed (because the
diameter of the second transmission component 60 is three times
that of the output side gear 53). Hence, the second transmission
component is caused to rotate at a velocity of [omega]/9.
Meanwhile, it will be recalled that the end of the first
transmission shaft 30 which is oriented towards the output side of
the gearbox passes through an axial hole 63 in the second
transmission component 60. The output side sun gear 33 is mounted
on that end of the first transmission shaft 30, as shown in Figure
2. The output side sun gear 33 engages with the output planet gear
72. However, the output planet gear 72 also engages with the
second output side ring gear 62 on second transmission component
60. Therefore, the output planet gear 72 engages with both the
output side sun gear 33 and the second output side ring gear 62.
From above, it will be recalled that the output side sun gear 33
(and indeed the entire first transmission shaft 30) is rotating at
a velocity of -[omega]/3. Also, it will be recalled that the
second transmission component 60 is rotating at a velocity of
[omega]/9. However, the diameter of the second transmission
component 60 is three times greater than the diameter of the
output side sun gear 33. Therefore, the tangential velocity at
which the teeth of the output side sun gear 33 engage with the
output planet gear 72 has exactly the same magnitude as the
tangential velocity at which the teeth of the second output side
ring gear engage with the output planet gear 72. The effect of
this is that the output planet gear 72 will simply "stay in one
spot" and rotate only about its own principal axis without moving
in an orbital path around the output side sun gear 33. Also,
because the output planet gear 72 is pivotably connected to the
output shaft 71, the output shaft 71 remains stationary when the
output planet gear 72 rotates in one spot like this. The only way
the output shaft 71 can rotate is if the output planet gear moves
in an orbital path around the output side sun gear 33.
Consequently, in this situation where the input shaft 11 is
rotating at velocity [omega] and no acceleration/deceleration is
applied to either of the modulators, the resultant counter
rotation of the first transmission shaft 30 and the second
transmission component 60 results in no rotation being transmitted
through the gearbox (although each of the modulators will rotate
at a speed of magnitude [omega]/3 as described above). In other
words, in this situation the output speed/input speed ratio for
the gearbox is zero. A graphical summary of the rotational speeds
and directions of the various components in this situation is
given in Figure 7.
Now consider an alternative situation (represented graphically in
Figure 8) where:
<-> a sufficiently large retarding torque is applied to
first modulator 80 to fix first modulator 80 in position (i.e. to
prevent it from rotating at all),
<-> a torque is applied to second modulator 90 such that
second modulator 90 rotates at a constant angular speed of
magnitude [omega]/2 (in the direction shown in Figure 8), and
<-> the input shaft is rotating at the same angular velocity
[omega] as above.
In this alternative scenario, it will be seen that the engagement
of the input gear 12 with flywheel ring gear 21 will again cause
flywheel component 20 to rotate at an angular velocity of
[omega]/3 about its own principal cylindrical axis. However,
because first modulator 80 is now fixed, first transmission shaft
30 also becomes fixed. Therefore, input side sun gear 32 is fixed.
Consequently, the rotation of flywheel component 20, and the
engagement between flywheel planet gear 22 and input side sun gear
32, will cause the flywheel planet gear 22 to also move in an
orbit around the input side sun gear 32. The velocity of this
orbital motion will be -[omega]/3 as shown by the arrow in Figure
8.
Meanwhile, because second modulator 90 is rotating at a constant
angular speed of magnitude [omega]/2 in the direction shown in
Figure 8, the second transmission shaft 50 is caused to rotate at
velocity [omega]/2. This causes both first transmission component
40 and second transmission component 60 to rotate in the same
direction. However, as above, the rotation of the first and second
transmission components will be slower than the rotation of second
transmission shaft 50 because the diameter of each of the
transmission components' ring gears is three times larger than the
diameter of the gears on either end of second transmission shaft
50. Hence, the first transmission component 40 and the second
transmission component 60 will both rotate with velocity
[omega]/6.
Therefore, in this alternative situation, the output side sun gear
33 will be stationary (because the entire first transmission shaft
30 is stationary), whereas the second output side ring gear 62 is
rotating at velocity [omega]/6 (because the entire second
transmission component 60 is rotating at velocity [omega]/6).
Next, it will be recalled that output planet gear 72 engages with
both output side sun gear 33 and second output side ring gear 62.
Therefore, the overall/net rotation of output planet gear 72 (and
hence the overall/net rotation of output shaft 71) is determined
by the combined interaction of output side sun gear 33 and second
output side ring gear 62 with output planet gear 72. In this case,
the rotation of second output side ring gear 62 will cause the
output planet gear 72 to rotate about its own principal
cylindrical axis at a velocity of [omega]/2 (i.e. at three times
the speed of the ring gear 62 but in the same direction).
However, this also means that output planet gear 72 must rotate in
an orbit about output side sun gear 33 (because output side sun
gear 33 is fixed against rotation). Therefore, not only does
output planet gear 72 rotate about its own principal cylindrical
axis with a velocity of [omega]/2, but it also moves in an orbit
about output side sun gear 33 with an orbital velocity of
[omega]/2. Consequently, this orbital motion of output planet gear
72 causes output shaft 71 to rotate at a velocity of [omega]/2.
Therefore, in this alternative situation, the effect of fixing the
first modulator 80 against rotation and rotating second modulator
90 at a speed of [omega]/2 (as shown in Figure 8), while the input
shaft rotates at velocity [omega], has the effect of causing
output rotation in the same direction as the input rotation, but
at one third of the speed. Hence, it causes output rotation at
velocity [omega]/2, or put another way, it gives the gearbox and
output speed/input speed ratio of 2.
Figure 9 schematically illustrates a further alternative example
situation in which: " a torque is applied to first modulator 80
such that first modulator 80 rotates at a constant angular speed
of magnitude 2[omega] (in the direction shown in Figure 9), - a
torque is applied to second modulator 90 such that second
modulator 90 rotates at a constant angular speed of magnitude
[omega]/2 (in the direction shown in Figure 9), and - the input
shaft is rotating at the same angular velocity [omega] as above.
In this further alternative scenario, it will be seen that the
engagement of the input gear 12 with flywheel ring gear 21 will
again cause flywheel component 20 to rotate at an angular velocity
of [omega]/3 about its own principal cylindrical axis. However,
because first modulator 80 is now rotating at a speed of 2[omega],
first transmission shaft 30 therefore rotates at a velocity of
-2[omega]. Therefore, input side sun gear 32 rotates at -2[omega].
Consequently, the rotation of flywheel component 20, and the
engagement between flywheel planet gear 22 and input side sun gear
32, will cause the flywheel planet gear 22 to also move in an
orbit around the input side sun gear 32. The velocity of this
orbital motion will be -2[omega] + [omega]/3 = -5[omega]/3 as
shown by the arrow in Figure 9.
Meanwhile, because second modulator 90 is rotating at a constant
angular speed of magnitude [omega]/2 in the direction shown in
Figure 9, the second transmission shaft 50 is caused to rotate at
velocity [omega]/2. This causes both first transmission component
40 and second transmission component 60 to rotate in the same
direction. However, for the same reasons as in the previous
example above, the rotation of both transmission components will
be at a velocity of [omega]/6 (i.e. one third of the velocity of
the second transmission shaft 50).
Therefore, in this further alternative situation, the output side
sun gear 33 will be rotating at a velocity of -2[omega] (because
the entire first transmission shaft 30 is rotating at that
velocity), whereas the second output side ring gear 62 is rotating
at velocity [omega]/6 (as explained in the previous paragraph).
Next, as noted above, the overall/net rotation of output planet
gear 72 (and hence the overall/net rotation of output shaft 71) is
determined by the combined interaction of output side sun gear 33
and second output side ring gear 62 with output planet gear 72.
In this further case, the net effect of the engagement of output
planet gear 72 with second output side ring gear 62 (which is
rotating at [omega]/6) and with output side sun gear 33
(which is rotating at -2[omega]) is to cause rotation of output
planet gear 72 about its own principal axis at a velocity of
[omega]/2 (i.e. three times the velocity of ring gear 62), and
also cause orbital movement of output planet gear 72 at an orbital
velocity of -2[omega]+[omega]/2=-3[omega]/2.
In other words, in this further alternative situation, the effect
of rotating the first modulator 80 at a speed of 2[omega] (as
shown in Figure 9) and rotating second modulator 90 at a speed of
[omega]/2 (as shown in Figure 9), while the input shaft rotates at
velocity [omega], is to cause output rotation of output shaft 71
in the opposite direction to the input rotation, but at one and a
half times the speed. Hence, in this situation, the output/input
ratio of the gearbox is -3/2 = -1.5.
These examples demonstrate that changing the combination of
acceleration/retarding torques on the first and second modulator
can have the effect of varying the speed and direction of the
gearbox's output shaft relative to the speed of the input shaft.
Furthermore, it will be understood that the
acceleration/deceleration applied to the modulators (or at least
one of them) can be varied continuously, and therefore a
continuously variable input output ratio is achievable for the
gearbox. Alternatively, in some instances, it may not be possible
to continuously vary the acceleration/deceleration applied to the
modulators (or one of them). Instead, one or both modulators may
be capable of a large number of discrete rotational speeds,
possibly in one or both rotational directions. In these instances,
there should be more than 6 different rotational speeds possible
for at least one of the modulators, although a greater number
speeds would be even more preferable (basically, the more the
better). The different discrete speeds should also be fairly close
to one another (i.e. there should not be large gaps between
discrete speeds). Having closely spaced discrete speeds enables
reasonably fine adjustments to be made in the output/input ratio
of the transmission system. The ability to make reasonably fine
adjustments to the transmission output/input ratio will help to
alleviate the problem discussed in the background section above
whereby, with existing gearboxes which provide very few discrete
ratios, it is necessary to run the prime mover at a higher or
lower operating speed than is optimal because the transmission
system cannot provide a transmission ratio that would allow a
desired output speed to be generated with the engine running at
the ideal speed. By providing a large number of discrete modulator
speeds close together, the transmission system of the present
invention may at least provide a transmission ratio which
approximates the ideal transmission ratio.
Those skilled in the art will recognize that various changes and
modifications may be made to the particular embodiment described
without departing from the spirit and scope of the invention.