rexresearch.com
Stephen LINDSEY
Rotary Blade Compressor
http://www.telegraph.co.uk/finance/newsbysector/industry/10582833/Designer-hailed-as-next-Dyson-for-compressor-blade-discovery.html
20 Jan 2014
Designer hailed as next Dyson for
compressor blade discovery
by Rebecca Burn-Callander, Enterprise Editor
A British invention can cut energy costs by up to 20pc, reports
Rebecca Burn-Callander. Steve Lindsey, founder of Lontra,
hopes to revolutionise the engine with his energy-saving
invention.
The internal combustion engine has seen little innovation since
Felix Wankel’s contentious rotary effort back in the 1950s. That
is not for want of trying. According to Google’s patent library,
which indexes data from the European Patent Office, the World
Intellectual Property Organization and patent agencies in China,
Germany, Canada, there are as many as 10m piston and
compressor-related patents on record.
After more than half a century of stagnation, however, the engine
is getting a makeover. Entrepreneur and technologist Steve Lindsey
has spent the past 10 years testing a new invention that aims to
make engines up to 20pc more efficient. “Most industries try to
optimise for a 1pc to 2pc increase in efficiency – 20pc is unheard
of,” he says.
His Blade Compressor replaces the old “up and down” piston
technology with a circular widget that compresses the air – or gas
– in front and induces the air behind in continuous motion,
minimising wastage. The technology can be applied to any kind of
engine, from the compressor in your fridge to a car engine,
potentially revolutionising everything from coffee machines to
battleships.
“Every compressor out there gets something wrong,” says Mr
Lindsey. “Either the air is wasted, or it’s not compressed
properly. But the beauty of this design is that it is so simple.
There’s no magic in terms of material. If the Victorians had
thought of it, they could have made it.”
To commercialise the technology, Mr Lindsey created Lontra, an
intellectual property (IP) company based in Napton, near Coventry.
The Midlands location was key. “This is where the UK’s high- tech
engineering skills are,” he says. “Lots of ex-Cosworth, [Mahle]
Powertrain and Formula One engineers are based in the area.”
The decision to launch an IP firm, rather than a manufacturer, was
based on the sheer volume of applications for the Blade
Compressor. “You have to be pragmatic about these things,” says Mr
Lindsey. “We didn’t want to sell to consumers, we wanted to work
with global companies from the outset. But big corporates like to
buy from other big corporates, not small start-ups. There’s an
access to market issue. The logical route, therefore, was
licensing to a global engineering group.”
Mr Lindsey decided to set his sights on the water industry. Sewage
processing is very energy-intensive. Waste water is cleaned using
aeration, whereby air is pumped into tanks to encourage the growth
of bacteria that then consume waste matter. Over 1pc of the UK’s
total energy consumption goes on waste water treatment, and well
over half of that goes on blowers alone.
But finding a big water company to take a chance on your untried
technology – on an industrial scale, too – can be tricky. Luckily,
Lontra’s green credentials opened doors at the Carbon Trust, which
helped to broker a deal with Severn Trent to test the technology
in one of the company’s blowers.
In November 2012, a prototype Blade Compressor went into a Severn
Trent production plant at Worcester sewage works. The water group
originally agreed to keep the prototype installed for a limited
period, but the trial was so successful that chief executive Tony
Wray decided to keep it running. The machine has now logged more
than 10,000 hours.
In his annual results statement last year, Mr Wray credited the
Lontra technology for a 3pc reduction in the firm’s electricity
bill. He added that if all of Severn Trent’s blowers were equipped
with the Blade Compressor, its £9m spend on energy would shrink by
£1.8m. The experiment won Mr Lindsey the most innovative new
technology of the year award at the Water Industry Achievement
Awards and the Carbon Trust hailed him as “the next Dyson”.
These endorsements enabled Mr Lindsey to sign a global licensing
deal with a worldwide manufacturer. “Before you can license
technology, you have to have a working prototype and, ideally, a
customer. We had both,” says Mr Lindsey. “The first of our waste
water machines are already rolling off the production line.” The
company cannot be named yet, for legal reasons.
Unlike Dyson, Mr Lindsey is no engineer. A chemistry graduate, he
credits his industrial nous to his father, who worked at the
National Physical Laboratory. “We were always trying new
inventions when I was growing up, like [recumbent] bicycles,” he
says.
“I’m not your traditional mad inventor in a shed,” he adds,
admitting that he started researching compression technology for
“spurious” reasons.
“I was a reading a history of the engine and was amazed by how
many people had tried and failed to make progress. The consensus
was that everything that could be attempted with the technology
had already been tried. I love a challenge, so I thought I’d have
a go.”
To date, his invention has received £3m in equity investment and
£500,000 in grants from the likes of the Technology Strategy
Board. This financial year, the company will turn over £600,000.
“We’re an IP business, so our margins are very high,” says Mr
Lindsey. “And that’s money flowing into the UK economy from around
the world.”
Revenues are expected to double the following year and could
increase exponentially once Lontra increases the number of
applications. “James Dyson has made a fantastic business, but the
applications for our technology are actually much broader,” he
says.
The next big project for 2014 is to expand into industrial
compressors, he says. Compressed air systems in general account
for about 10pc of total industrial electricity consumption, but
can amount to as much as 40pc of the electricity bill for certain
plants.
In order to meet demand, Lontra is increasing its headcount from
12 to 28 over the next two years.
“A design like this has the potential to change the world for the
better,” says Mr Lindsey. “It can improve access to clean water
and save energy, both key drivers for society.
“And this world-beating machine has been built right here in the
UK using UK skills and parts cast and machined in the UK. The UK
has been the test-bed for the technology. All of this goes to
prove that this is still a great place to make things.”
http://www.lontra.co.uk/technologies/the_bladecompressor.htm
Contact :
Lontra
Unit 7, Folly Lane
Napton, Warwickshire CV47 8NZ
Tel: +44 (0)1926 811102
Steve Lindsey, Director
steve.lindsey@lontra.co.uk
The Blade Compressor
The Blade Compressor™ is an innovative design which delivers 20%
efficiency gains over competing technologies.
The compressor is designed for high volumetric and thermal
efficiency, and the geometry of the compressor allows high
efficiency heat recovery. It is oil free, and other features
include small size, low vibration and quiet operation. A key
feature is the compressor's ability to vary flow and pressure with
minimal efficiency loss, without the use of Variable Speed Drive.
It is a rotary device with a wrapped toroidal chamber. The key
features are a rotating blade, which passes through a slot in a
rotating disc once per cycle. The unit is therefore a compact,
double acting rotary compressor.
Animation of the design:
http://www.youtube.com/watch?v=b4J7LuoBpx8
The compressor has very substantial markets, and is suitable for
various industrial air markets, blowers and specific process gas
applications. Lontra’s initial focus is on waste water aeration,
automotive superchargers and the industrial air market.
The Blade Supercharger
The Blade Supercharger™ is an efficient, variable mass flow,
positive displacement supercharger.
It uses the core design of the Blade Compressor™, optimised for
engine package and performance requirements. The technology has
unique abilities in matching the requirements for heavily
downsized powertrains, both gasoline and diesel. The variable port
design allows for real-time variation of mass-flow and internal
compression ratio (without changing rotational speed), enabling
precise matching of the boost requirements of the engine
throughout the cycle.
The Lindsey Engine® is a patented, clean sheet design for an
engine that could potentially deliver very significant
improvements in efficiency and fuel economy. Our initial modelling
indicates an improvement in efficiency at part load of up to 37%
over traditional engines. The engine could be configured to run on
petrol, or a range of alternative fuels including hydrogen and
various biofuels. Small, lightweight, quiet, with fewer parts than
a traditional engine and using well-understood materials and
technology, the engine has very significant potential.
The engine has diverse potential applications, from electricity
generation through marine power and potentially the automotive
sector. Initial priority markets include 2-stroke replacement,
Combined Heat and Power and Unmanned Aerial Vehicles.
The Lindsey Engine
The Lindsey Engine® is a development from the Blade Compressor™,
and shares the basic mechanical design. Two units are connected to
create a traditional four stroke cycle, one performing
induction/compression the other combustion/exhaust. The engine
therefore offers the potential to optimise compression/combustion
ratios and temperatures which, together with improved airflow,
significantly improve energy efficiency over traditional engines.
A spin-out from the engine development programme is the Blade
Expander™, a positive displacement expander with a high thermal
efficiency which is capable of efficiently handling variable
loads.
This makes it potentially valuable in a number of steam
applications, and potentially for use in new biofuel applications.
Design of innovative Blade Compressor™ released
10 May 2010
Clean Tech developer Lontra has provided the first glimpse of the
innovative Blade Compressor™, a technology that has been in
development by the company since 2004.
The compressor, which was designed by Lontra’s Technical Director
Steve Lindsey, is a rotary device with a wrapped toroidal chamber.
The key features are a rotating blade, which passes through a slot
in a rotating disc once per cycle. The unit is therefore a
compact, double acting rotary compressor. An animation of the
design, and an explanation of the technology, are at Lontra’s
website www.lontra.co.uk
Prototypes demonstrate a 20% efficiency gain over traditional
compressors, and has an innovative variable port design which
allows it to meet changing application requirements whilst
maintaining constant speed. The company has development projects
underway with leading partners, including a development project
for waste water compressors jointly funded by the Carbon Trust and
Severn Trent Water.
The compressor is the core mechanical geometry of the range of
Lontra’s applications, including the Blade Supercharger™, Blade
Expander™ and Lindsey Engine®. technology.
http://www.greencarcongress.com/2011/06/lontra-20110620.html
20 June 2011
Lontra releases BladeBoost supercharger demonstrator results;
next generation under development
The BladeBoost demonstrator was the third iteration of the
compressor for a vehicle application. Click to enlarge.
UK-based clean technology developer Lontra has released
performance results of the BladeBoost supercharger demonstrator—an
efficient, variable mass flow, positive displacement supercharger
for heavily downsized engines—following the conclusion of a
development project supported by the UK’s Technology Strategy
Board, in partnership with Ford Motor Company and Ricardo.
(Earlier post.)
The BladeBoost uses the core design of the Blade Compressor,
optimized for engine package and performance requirements. A key
feature of the compressor is its ability to use a simple variable
inlet port that allows dynamic control of mass flow rate and
internal compression ratio without changing rotational speed. This
enables the boost of downsized engines to be completely controlled
at any point on the operating cycle, including part-load.
The compressor is designed for high volumetric and thermal
efficiency, and the geometry of the compressor allows high
efficiency heat recovery. It is oil free, and other features
include small size, low vibration and quiet operation. The
compressor is a rotary device with a wrapped toroidal chamber. Key
features include are a rotating blade, which passes through a slot
in a rotating disc once per cycle. The unit is therefore a
compact, double-acting rotary compressor.
The BladeBoost vehicle demonstrator developed as part of the
project with Ford and Ricardo represents the third iteration of
the compressor for a vehicle application.
The chart to the right plots the measured performance of the
BladeBoost against the latest Eaton R900 TVS supercharger, using
the published map of thermal efficiency. At a drive ratio of 3:1
the R900 theoretically delivers similar flow rate to BladeBoost.
Assumptions were that the engine mass flow rate is proportional to
absolute manifold pressure; when throttled, Eaton supercharger
efficiency is same as un-throttled (despite higher PR);
theoretical power is calculated from PR and mass flow rate,
without friction; and inlet air was assumed at a constant 20 °C.
The detailed data set shows how the Blade Supercharger is able
uniquely to deliver the pressure and flow required for downsized
engines, Lontra says.
In parallel to the physical hardware development, Lontra has been
developing a detailed mathematical model of the compressor over
the past four years. This is now a powerful tool that allows the
company to test modifications to existing devices, or new devices
for customers, before committing to costly hardware.
During the build of BladeBoost, the team identified four key,
simple areas for improvement:
The chamber bleed hole was in the wrong position and so should be
moved to the correct position.
The abradeable coating could be run-in more effectively in one key
area (outer rotor).
The remaining clearances could be reduced to the design
specification (some components were machined outside of
specification).
The outlet port could be optimized.
The analysis model allows the developers to see what the effect of
these improvements will be.
The next generation of Blade Supercharger (beyond BladeBoost) is
under development. The new system will be smaller and more tightly
packaged with a number of improvements including the capability to
accept boosted inlet air for a post turbo-charger installation.
This design of this device is complete including manufacturing
drawings with some parts already manufactured, the company said.
http://www.waterworld.com/articles/wwi/print/volume-26/issue-3/editorial-focus/aeration/blade-of-glory.html
Blade process design and operation
According to Lontra, the design, common to the compressor,
supercharger, expander and engine, is "novel positive displacement
geometry". The basic unit uses a ring shaped chamber with a
continually open inlet port and an outlet port valved by the
action of the rotor.
The principal components are a blade ring, which rotates and
rotating disc. The blade cuts through the disc.
The compression chamber is formed as the blade, rotating in the
housing, works against the disc. The blade passes through the disc
and is double acting, drawing gas in behind the compressing head.
The compressed gas then exits through a port in the housing.
Product design allows for a variable flow device where the intake
area, and pumped capacity and compression ratio, can be controlled
through a sliding port.
The 1800 m3/hour Blade Compressor is a 35kW unit, producing 0.5
bar Gauge and a flow rate of 30Am3 per minute at 3000 rpm.
PATENTS
ROTARY PISTON AND CYLINDER DEVICES
WO2007093818
Also published as: WO2007093818 // US2009120406 // JP2009526945
// EP1987231 // CN102787867
A rotary piston and cylinder assembly (1) comprising two rotary
piston and cylinder devices (2a, 2b) , each device comprising a
rotor (7) and a stator (10) , the stator at least partially
defining an annular cylinder space (3) , the rotor is in the form
of a ring, and the rotor comprising at least one piston (8) which
extends from the rotor ring into the annular cylinder space, in
use the at least one piston is moved circumferentially through the
annular cylinder space on rotation of the rotor relative to the
stator, the rotor body being sealed relative to the stator, and
the device further comprising cylinder space shutter means (5)
which is capable of being moved relative to the stator to a closed
position in which the shutter means partitions the annular
cylinder space, and to an open position in which the shutter means
permits passage of the at least one piston,; the cylinder space
shutter means comprising a shutter disc, wherein the devices are
connected by a transfer passage.
[0001] ROTARY PISTON AND CYLINDER DEVICES
[0002] This invention relates to rotary piston and cylinder
devices which may be, for example, in the form of an internal
combustion engine, or a pump such as a supercharger or fluid pump,
or as an expander such as a steam engine or turbine replacement.
[0003] The term 'piston' is used herein in its widest sense to
include, where the context admits, a partition capable of moving
relative to a cylinder wall, and such partition need not generally
be of substantial thickness in the direction of relative movement
but can often be in the form of a blade. The partition may be of
substantial thickness or may be hollow.
[0004] The invention relates in particular to a rotary piston and
cylinder devices of the type comprising a rotor and a stator, the
stator at least partially defining an annular cylinder space, the
rotor is in the form of a ring, and the rotor comprising at least
one piston which extends from the rotor ring into the annular
cylinder space, in use the at least one piston is moved
circumferentially through the annular cylinder space on rotation
of the rotor relative to the stator, the rotor body being sealed
relative to the stator, and the device further comprising cylinder
space shutter means which is capable of being moved relative to
the stator to a closed position in which the shutter means
partitions the annular cylinder space, and to an open position in
which the shutter means permits passage of the at least one
piston, the cylinder space shutter means comprising a shutter
disc.
[0005] In a highly preferred embodiment the at least one piston
extends generally inwardly from the rotor ring and the stator is
positioned generally internally of the ring. The stator may have
portions which extend generally radially outwardly beyond the ring
if desired.
[0006] Preferably the shutter disc presents a partition which
extends substantially radially of the annular cylinder space.
[0007] Although in theory the shutter means could be reciprocable,
it is much preferred to avoid the use of reciprocating components,
particularly when high speeds are required, and the shutter means
is preferably at least one rotary shutter disc provided with at
least one aperture which in the open condition of the shutter
means is arranged to be positioned substantially in register with
the circumferentially-extending bore of the annular cylinder space
to permit passage of the at least one piston through the shutter
disc.
[0008] Preferably the at least one aperture is provided radially
in the shutter disc.
[0009] Preferably the rotor is adapted to receive the shutter
disc.
[0010] The shutter disc is preferably driven from the rotor
through a suitable transmission means.
[0011] Preferably the axis of rotation of the rotor is not
parallel to the axis of rotation of the shutter disc. Most
preferably the axis of rotation of the rotor is substantially
orthogonal to the axis of rotation of the shutter disc.
[0012] Preferably the piston is so shaped that it will pass
through an aperture in the moving shutter means, without balking,
as the aperture passes through the annular cylinder space. The
piston is preferably shaped so that there is minimal clearance
between the piston and the aperture in the shutter means, such
that a seal is formed as the piston passes through the aperture. A
seal is preferably provided on a leading or trailing surface or
edge of the piston. In the case of a compressor a seal could be
provided on a leading surface and in the case of an expander a
seal could be provided on a trailing surface.
[0013] The rotor body is preferably rotatably supported by the
stator rather than relying on co-operation between the pistons and
the cylinder walls to relatively position the rotor body and
stator.
[0014] It will be appreciated that this is distinct from a
conventional reciprocating piston device in which the piston is
maintained coaxial with the cylinder by suitable piston rings
which give rise to relatively high friction forces.
[0015] The rotor ring is preferably rotatably supported by
suitable bearing means carried by the stator.
[0016] Preferably the stator comprises at least one inlet port and
at least one outlet port.
[0017] Preferably at least one of the ports is substantially
adjacent to the shutter means.
[0018] Preferably the ratio of the angular velocity of the rotor
to the angular velocity of the shutter disc is 1: 1.
[0019] Multiple connected devices (whether in the form of
compressors, expanders or other form) may be joined to one or more
common intake outlet manifolds. This may be to so that a more
continuous flow of gas is input or outputted (as the multiple
devices may have different intake phases etc.) . An example is a
supercharger or compressor where two or more devices may be joined
to a common output manifold to produce a nearly continuous output
flow
[0020] According to one aspect of the invention there is provided
a rotary piston and cylinder assembly comprising two rotary piston
and cylinder devices, and a transfer conduit, the transfer conduit
fluidically connecting an outlet port of one device to an inlet
port of the other device.
[0021] According to one aspect of the invention there is provided
a rotary piston and cylinder assembly comprising two rotary piston
and cylinder devices of the type set forth, a transfer conduit
which connects an output port of one device to an input port of
the other device, and the assembly further comprising heat
transfer means for bringing exhaust fluid of the other device into
thermal communication with fluid in the transfer conduit.
[0022] According to another aspect of the invention there is
provided a rotary piston cylinder assembly comprising two rotary
piston and cylinder devices of the type set forth, a transfer
conduit which connects an output port of one device to an input
port of the other device, and the assembly further comprising
means for conveying exhaust fluid of the other device into the
transfer conduit.
[0023] According to a further aspect of the invention there is
provided a rotary piston and cylinder assembly comprising two
rotary piston and cylinder devices of the type set forth and a
transfer conduit that connects an output port of one device with
an input port of the other device, wherein the transfer passage is
provided with turbulence generating means which, in use, causes
turbulent flow of fluid passing through the transfer passage.
According to another aspect of the invention there is provided a
rotary piston and cylinder device comprising two rotary piston and
cylinder devices of the type set forth and a transfer conduit
which connects an output port of one device with an input port of
the other device, the transfer conduit being provided with
resonance control means which, in use, is operative to damp or
amplify fluid pressure waves of fluid in the transfer conduit.
[0024] According to another aspect of the invention there is
provided a rotary piston and cylinder device comprising two rotary
piston and cylinder devices of the type set forth and a transfer
conduit which connects an output part of one device with an input
port of the other device, the transfer conduit being provided with
compressed gas storage means, which in use, is operative to supply
compressed gas into the transfer conduit.
[0025] According to a further aspect of the invention there is
provided a rotary piston and cylinder device of the type set forth
comprising an adjustable port arrangement, the adjustable port
arrangement comprising a displaceable stator wall portion which is
adapted to be movable relative to an aperture region provided in
the stator which aperture region provides fluid communication
between the cylinder space and a region external of the device,
and the arrangement being such that the stator wall portion can be
moved so as to alter the position and/or extent of the aperture
relative to the annular cylinder space.
[0026] According to yet a further aspect of the invention there is
provided a rotary piston and cylinder device of the type set forth
in which the rotor is provided with an aperture region, and the
stator is provided with an aperture region, at least one of the
rotor and the stator being provided with a movable portion and
when in communication, the aperture regions provide fluid
communication between the annular cylinder space and a region
external of the device, the arrangement of the device being such
that, in .use, the movable portion can be moved and so the angular
extent of at least one of the aperture regions can be altered.
[0027] Another aspect of the invention relates to a rotary piston
and cylinder assembly comprising two rotary piston and cylinder
devices of the type set forth and a transfer conduit which
connects an output port of one device with an input port of the
other device, the transfer conduit being provided with
acoustically absorbent means.
[0028] According to another aspect of the invention there is
provided a rotary piston and cylinder device of the type set forth
comprising an adjustable port arrangement, the adjustable port
arrangement comprising a displaceable portion which is adapted to
be moveable relative to an aperture region provided in the rotor,
which aperture region provides fluid communication between the
cylinder space and a region external of the cylinder space, and
the arrangement being such that the displaceable portion can be
moved so as to alter the position and/or extent of the aperture
region relative to the cylinder space.
[0029] Yet a further aspect of the invention concerns an internal
combustion engine comprising two piston and cylinder devices of
the type set forth, a transfer conduit which connects an output
port of one device to an input port of the other device and fuel
injection means, the fuel injection means being arranged to issue
fuel into the transfer conduit.
[0030] Various embodiments of the invention will now be described,
by way of example only, with reference to the accompanying
drawings in which: Figure 1 is a side elevation of a first rotary
piston and cylinder assembly;
[0031] Figures 2a, 2b, 2c and 2d are perspective views of each
principal component of each rotary piston and cylinder device of
the assembly of Figure 1;
[0032] Figure 3 is a side elevation of a second rotary
piston and cylinder assembly;
[0033] Figure 4 is a side elevation of a third rotary
piston and cylinder assembly;
[0034] Figure 5 is a side elevation of a fourth rotary
piston and cylinder assembly;
[0035] Figure 6 is a side elevation of a fifth rotary and
piston cylinder assembly;
[0036] Figure 7 is a side elevation of a sixth rotary
piston and cylinder assembly;
[0037] Figure 8 is a perspective view of a first variable
port arrangement;
[0038] Figure 8a is a perspective view of part of the first
variable port arrangement shown in Figure 8 in which a slidably
mounted port cover has been removed;
[0039] Figure 9 is a perspective view of a second variable
port arrangement; Figure 10 is another perspective view of a
third variable port arrangement;
[0040] Figure 11 is another perspective view of the
variable port arrangement shown in Figure 10;
[0041] Figure 12 is a perspective view of a fourth variable
port arrangement;
[0042] Figure 12a is a perspective view of part of the
fourth variable port arrangement in which a pivotally mounted
port cover has been removed;
[0043] Figure 13 is a perspective view of a fifth variable
port arrangement;
[0044] Figure 14 shows a schematic representation of an
embodiment turbulence generating means;
[0045] Figure 15 shows a schematic representation of a
further embodiment of a turbulence generating means;
[0046] Figure 16 is a schematic view of an outer housing of
a rotary piston and cylinder device in a first condition;
[0047] Figure 17 is a schematic view of the outer housing
of Figure 16 in a second condition;
[0048] Figure 18 is a schematic view of outer housing of a
rotary piston and cylinder device in a first condition; Figure
19 is a schematic view of outer housing of a rotary piston and
cylinder device in a second condition;
[0049] Figure 20 is a side elevation of a combustion engine
with ignition means in a first location;
[0050] Figure 21 is a side elevation of a combustion engine
with ignition means in a second location, and
[0051] Figure 22 is a side elevation of a combustion engine
with ignition means in a third location.
[0052] Figure 1 shows a rotary piston and cylinder assembly 1
forming a combustion engine. The assembly 1 comprises two piston
and cylinder devices 2a and 2b which are connected by a transfer
passage 14. The engine may be considered as two conjoined positive
displacement pumps, with one chamber providing induction and
compression and the other combustion and exhaust. This separation
of cycles allows for their optimisation without compromise, and
significant benefits are achieved. The transfer passage 14 may be
of construction or material such as ceramic to thermally insulate
the devices 2a and 2b from one another to some extent. Since one
of the options is to run the two devices at different
temperatures. The engine combines the advantages of both a turbine
and a reciprocating engine. It allows efficient operation over a
wide range of speeds and conditions while at the same time all
motions are purely rotary and the intake and exhaust are
continually open as in a turbine engine.
[0053] Figures 2a, 2b, 2c and 2d show the principal components of
each of the piston and cylinder devices 2a and 2b. Figure 2a shows
a stator 10 which is provided with a port 11 in the side wall 12
and the two side walls 12 and base 13 defining an annular cylinder
space 3. The stator 10 has a radial slot 4 which is dimensioned to
receive a shutter disc 5 whose purpose is to partition the annular
cylinder space 3.
[0054] Figure 2b shows the shutter disc 5 which fits into the slot
4 in the stator 10 and partitions the annular cylinder space 3.
The shutter disc 5 is provided with a slot 6 to allow a suitably
shaped piston 8 to pass therethrough.
[0055] Figure 2c shows a rotor ring 7 and extending inwardly
thereof is attached the piston 8. The ring 7 fits around the
outside of the stator 10 to enclose the annular cylinder space 3.
The ring 7 and the piston 8 rotate around the stator 10 on
suitable bearings (not shown) provided on the stator 10. The ring
7 is provided with a grilled port 9 which is adjacent to the
piston 8.
[0056] The width of each of the openings forming the grilled port
9 in the direction of the rotor is less than the thickness of the
shutter disc 5. The shutter disc may incorporate an extension on
its edge to increase its thickness.
[0057] Figure 2d shows a static outer housing 30 which fits around
the outside of the rotor ring 7 and is provided with a port 31.
The combined action of the port 9 in the rotor ring 7 and the port
31 in the static outer housing forms a valve, which, is in an open
condition when the two parts are aligned (or at least in fluid
communication) and closed when they are not. Rotation transmission
means (not shown) rotationally connects axle 4 of the shutter disc
5 to the rotor ring 7 to ensure a suitable relative speed so that
the piston 8 can pass through the slot 6 without balking.
[0058] Returning to Figure 1 the transfer passage 14 connects the
outlet port 31a of the compressor device 2a and to the inlet port
31b of the expander device 2b.
[0059] The port 11a in the side wall of the stator 10a on the
device 2b forms the intake port through which fresh charge is
drawn.
[0060] The port lib in the side wall of the stator 10b of the
expander device 2b forms an exhaust port through which spent
charge is exhausted.
[0061] Forming an engine by conjoining a compressor device and an
expander device in this way allows the compression cycle and the
expansion cycle to be optimised independently. For example the
compressor device 2a can be run at a different temperature to the
expander, the compressor device 2a may use different sealing or
different lubrication strategies to the expander, and/or the
compression ratio of the device 2a and the expansion ratio of the
device 2b can be different.
[0062] The engine assembly 1 can be configured so that the
transfer occurs at constant volume or alternatively the gas can
continue to be compressed during transfer (possibly a small amount
to make up for any leakage) or even expanded.
[0063] Exhaust gas from the expander device 2b can be transferred
from the exhaust port lib through a manifold 19 to a heat
exchanger 20. The heat exchanger 20 extends through the transfer
passage 14. More particularly the heat exchanger 20 comprises a
plurality of relatively narrow conduits 40 which are spaced by
gaps 41. The gaps 41 allow the fluid in the transfer passage to
pass therethrough and accordingly enhance the heat transfer to
said fluid.
[0064] The heat exchanger 20 exchanges heat between the exhaust
gas from the expander device 2b and the gas in the transfer
passage 14 which is yet to enter the expander device 2b.
[0065] Importantly the heat exchanger 20 does not allow the
exhaust gas therein to mix with the gas in the transfer passage
14.
[0066] The transfer of heat from the hot exhaust gas to the
transfer passage gas allows some of the energy to be recovered,
and so increases the overall efficiency of the engine assembly 1.
In addition such heat recycling could be used to 'tune' the engine
temperature and so reduce the warm-up time of the expander device
2b.
[0067] This heat recycling does not affect the volumetric
efficiency of the compressor device 2a because the intake air to
the compressor device 2a remains unheated.
[0068] In use of the engine assembly 1 the compressor device 2a,
draws fluid through the open port 11a as the piston 8a and rotor
ring 7 rotate. At the same time as inducing air behind the piston
8a, fluid induced in the last complete rotation of the rotor ring
7 is compressed in front of the piston 8a against the shutter disc
5a.
[0069] As the port 9a in the rotor ring 7a and the port 31a in the
static outer housing 30a come into register, the valve so formed
opens and the compressed fluid is discharged into the transfer
passage 14. In the expander device 2b, pressurised fluid enters
the cylinder space of the device through the port 31b in the outer
housing 30b and the port 9b in the rotor ring 7b. As the rotor
ring 7b rotates, the valve closes and the pressurised fluid is
expanded. Ignition means (not shown) , such as a spark plug
provided in the stator 10b, then ignites the fuel mixture.
[0070] After further rotation the port lib allows the remaining
gas to escape into the manifold 19. Further remaining fluid is
forced through the port lib during the next expansion cycle.
[0071] It will be appreciated that a rotational output of the ring
7b drives both the shutter disc 5b and, by way of suitable
rotational transmission means (not shown) the rotor ring 7a and
the shutter disc 5a of the compressor device 2a.
[0072] In an alternative embodiment a heat exchanger is not
provided and exhaust gas from the expander device is merely
channelled away from the transfer passage towards an exhaust
manifold (not shown) .
[0073] Figure 3 shows device 2a of an internal combustion engine
100, in which like reference numerals indicate like features and
wherein a proportion of exhaust gas is re-circulated to the
transfer passage 14. A route for exhaust gas to pass from exhaust
manifold 21 back to the transfer passage 14 is provided by an
additional manifold 23. A pump 22 is operative to control the flow
of exhaust gas between the exhaust manifold 21 and the transfer
passage 14. It will be appreciated that further valves, pumps or
other fluid control means may be employed to control this flow.
This exhaust gas recirculation may be used to control combustion
or burn rate. It may also be used to control the temperature in
the expander device 2b. Further it may be used to control
emissions or to help control a controlled auto-ignition (CAI)
cycle. These are just some of the reasons that exhaust gas
recirculation into the transfer passage 14 may be used.
Recirculation in this way does not affect the volumetric
efficiency of the compressor device 2a.
[0074] Attention is now given to the location of ignition means in
an expander device of an engine. With reference to Figure 20 there
is shown a combustion engine 1000 comprising two conjoined rotary
piston and cylinder devices 2a and 2b. The expander device 2b is
provided with a spark plug 950. Specifically the electrodes of the
spark plug 950 are located in a recess or nacelle 952 of the base
13 of the stator.
[0075] Figure 21 shows a combustion engine 1100 in which the spark
plug 950 is located in a recess of the outer housing 30 of the
expander device 2b.
[0076] Accordingly the working fluid in the chamber is only
exposed to the electrodes of the spark plug when the intake port
9b is in register with the spark plug. Advantageously since the
spark plug is only exposed to the hot combustion mixture for a
short time the lifetime of the spark plug should be improved. In
one embodiment a glow plug may be provided in place of a spark
plug and the ignition timing being provided by the interaction of
the glow plug with the intake port 9b.
[0077] Figure 22 shows a combustion engine 1200 in which a spark
plug 950 is provided in a recess of a side wall 12 of the stator.
[0078] Figure 4 shows an internal combustion engine 200 which
includes an arrangement 24 which is adapted, in use, to modify the
flow of gas within the transfer passage 14 so as to encourage
turbulent fluid flow in the passage. The arrangement 24 may be
realised in numerous ways and may be static, movable and/or
powered. The arrangement (shown schematically at 24) may comprise
a flap or flaps extendible into the transfer passage space or a
number of other features or shapes having surface portions on
which the gas impacts in order to modify the fluid flow
characteristics thereof. The arrangement 24 may be described as an
aerodynamic device. The turbulence created in the transfer passage
may comprise one or a combination of a swirling motion and/or a
tumbling motion.
[0079] The arrangement 24 may be deformable such that its
configuration presented to the fluid changes as the rate of fluid
flow through the passage 14 and on to the device changes. The
arrangement 24 may be dynamically controllable (in real time) by
way of user controllable motive means or settable at the time of
manufacture (to account for different fuels etc) . Accordingly the
position, shape, configuration and/or orientation may be set or
dynamically controlled.
[0080] The amount of turbulence generated may be modified to
control the mixing of fluids in the transfer passage 14 so as to
control the mixing of fuel and air in the transfer passage 14 or
to affect conditions later in the cycle, in the expander device 2b
(which is downstream of the arrangement 24) .
[0081] Alternatively the turbulence generated could be used to
control the mixing of the transfer passage fluid and any
recirculated exhaust fluid, either within the transfer passage or
downstream of the arrangement 24 in the expander device 2b. The
control of turbulence could be used to allow the heat transfer
rate between a heat exchanger (such as heat exchanger 20) and the
gas in the transfer passage 14 to be controlled.
[0082] Importantly, the degree of turbulence of fluid in the
transfer passage 14 controls at least in part the combustion in
the expander device 2b and so appropriate control of the
turbulence could be used to maximise the efficiency of combustion.
The optimum amount of turbulence varies for different engine
operating speeds, different engine loads and different fuels.
[0083] A particular benefit of the location of the arrangement 24
in the transfer passage 14 is that the turbulence is generated
just before the charge is combusted allowing for minimal energy
loss (to effects such as viscous flow) from the fluid. This is in
contrast to a traditional reciprocating engine in which turbulence
is generated by the flow of gas through the intake valves and then
must go through a compression cycle before combustion (giving more
time for a loss of turbulence energy) .
[0084] A turbulence generating arrangement 24a is shown in Figure
14, and comprises a vane of substantially helical form which
extends radially inwardly from inner wall 60 of the transfer
passage 14.
[0085] A further turbulence generating arrangement 24b is shown in
Figure 15 which comprises two rotatably mounted flap devices 25.
Each flap device 25 comprises a stem 26 which is torsionally
flexible (as indicated by the double-headed arrows) and the stem
is connected to a flap portion 27. The arrangement is such that in
use at low fluid flow rates each flap device would present a large
surface to the fluid and so increased turbulence is generated.
However, if the fluid rate increased then the stems 26 would be
caused to flex and so the surface area presented to the fluid flow
would decrease. In yet a further alternative 'passive<1>
arrangement a stem of a rotatably mounted flap device is
engageable with resilient biasing means (for example a spring)
wherein the flap device is biased towards presenting a higher
surface area to the fluid flow. In an alternative embodiment the
stems 26 are of substantially rigid construction and each flap
portion is of a sufficiently flexible construction to provide
flexure in response to variations in the fluid flow rate.
[0086] In an alternative arrangement each of the flap devices is
connected to motive means (not shown) which means is operative to
control the inclination of each device relative to the direction
of fluid flow in the transfer passage. In the above described flap
device embodiments, although two flap devices are described, one
or more such devices may be implemented.
[0087] Figure 5 shows an internal combustion engine 300 in which a
fuel injector 25 injects fuel 26 directly into the transfer
passage 14. Alternatively or in addition, however, the fuel may be
injected into the compressor intake port 4a, into the compressor
intake manifold, into the annular cylinder space itself or into
the expander chamber.
[0088] Injection into the transfer passage 14 has the benefit not
reducing the volumetric efficiency of the compressor device 2a.
[0089] Injecting into the transfer passage 14 also means that
there is no fuel in the compressor 2a to wet the walls thereof,
which would affect lubricants or damage coatings. Advantageously
the absence of fuel in the compressor device 2a allows
optimisation of the materials of construction thereof.
[0090] Further injection of fuel into the transfer passage 14 may
allow further control of charge stratification (by injecting more
fuel into some of the charge passing through the transfer passage
than other) . This has the benefit in controlling combustion.
[0091] Multiple injectors may be used, as may multiple transfer
passage manifolds.
[0092] Figure 6 shows an internal combustion engine 400 comprising
a receptacle/storage tank 27 which is attached to the transfer
passage 14 by valve means 28 which allows compressed fluid to be
stored between cycles .
[0093] In use, during a braking cycle of the engine, the valve 28
would allow the compressed gas to be stored in the receptacle 27.
Then, when re- accelerating, a variable intake port (not shown) or
other suitable means could reduce the pressure attained in the
compressor device 2a reducing the compression work required. Gas
would be allowed to re-enter the transfer passage 14 from the
receptacle 27 to make up the pressure difference (as if the
variable port had not been used to reduce the compression ratio) .
Overall this would advantageously allow an increase in efficiency
as the energy from engine braking would be re-captured and this
forms a type of 'weak' hybrid. This is just one example of the use
of the receptacle 27 and the valve means 28. In addition or
alternatively, compressed gas captured during the engine braking
cycle could be used for one or more devices, either attached to
the engine 400 or otherwise, for example a pneumatic braking
system. The valve means 28 may be operatively connected to control
means such that compressed gas received from the device 2a (when
the valve means 28 is opened) could be released from the tank 27
towards the device 2b in subsequent cycles of the device 2a so
performing gas storage and gas release steps.
[0094] In an alternative embodiment a chamber 29 may be in the
form of an expansion chamber, wherein at a specific frequency a
sudden change in cross-sectional area of the chamber 29 is brought
about so as to reflect waves towards the transfer passage.
[0095] It is possible that the engine 400 could be powered purely
on compressed gas from the receptacle 27 in some instances with
power derived from expanding the compressed air in the expander
device 2b. This would require either bypassing the compressor
stage or using variable porting (as hereinafter described) to
reduce the compression ratio.
[0096] In yet another alternative embodiment the receptacle 27 is
in the form of a source of compressed gas which gas is not
provided from the compressor device 2a. In such an embodiment the
valve 28 is a one-way valve allowing only gas to enter into the
passage 14 and not vice versa.
[0097] Figure 7 shows an internal combustion engine 500 comprising
chambers 29 of substantially cylindrical shape which are attached
to the transfer passage 14. These chambers allow the regulation of
the resonance of the transfer passage and/or other parts of the
engine caused by the interaction of pressure waves in the fluid
which occurs as a result of the valves 31a and 31b being
periodically opened and closed. Element 50 is a baffle/plate
member which is operative to modify the effect of the resonant
chamber. Two chambers 29 are shown, however there may be one or
multiple resonant chambers. Entry of fluid into one or more of the
resonant chambers may be controlled by valves (not shown) which
are selectively operable to isolate the chamber(s) from the
transfer passage. In use, one or more resonant chambers act to
damp the resonant effects of fluid in the transfer passage and so
improve fluid flow and reduce noise. Various embodiments of
chambers 29 may be envisaged. In one embodiment a chamber is in
the form of a Helmholtz resonator-type arrangement, wherein at a
specific frequency of pressure wave in the fluid the chamber
resonates and waves are emitted towards and into fluid in the
transfer passage so as to alternate resonance of pressure waves in
the transfer passage. A further possibility is that a mechanism
may be employed to allow the volume or length of the chamber (s)
to be varied. One realisation of such an arrangement comprises a
telescopic chamber. An alternative embodiment comprises a piston
which is controllably moveable within a chamber. Further
embodiments could be envisaged where multiple sub-chambers are
fluidically connected by valves to allow the resonant volumes of
the chambers to be modified. Such sub- chambers may be connected
to the transfer passage so provide a return route thereto. In an
embodiment the resonant chambers are adapted to amplify the
resonant effect on the transfer passage such that, in use,
constructive interference of pressure waves in the transfer
passage is brought about.
[0098] In an alternative embodiment an acoustically absorbent
material is provided in acoustic communication with the transfer
passage such that, in use, pressure waves are dissipated as they
pass through the transfer passage. In one realisation of such an
embodiment the transfer passage is surrounded by acoustically
absorbent material. Although only one transfer passage is shown
between the devices 2a and 2b, multiple transfer passages may be
provided.
[0099] It will be appreciated that other embodiments of the
invention comprise two rotary piston and cylinder devices 2a and
2b, a transfer passage therebetween and at least two of the heat
exchanger arrangements of Figure 1 , the exhaust gas recirculation
arrangement of Figure 3, the turbulence generating arrangement of
Figure 4, the fuel injection arrangement of Figure 5, the
compressed fluid receptacle of Figure 6 and the resonant chamber
of Figure 7.
[0100] Although in the above described embodiments the inlet and
outlet ports of the devices 2, 2a and 2b are shown as being of
fixed size, various further embodiments will now be described
relating to control of port size using variable port arrangements.
[0101] With reference to Figure 8 there is shown a stator assembly
600 of a rotary piston and cylinder device comprising a variable
port arrangement.
[0102] The arrangement comprises a slidable cover member 602 of
substantially curved planar form which is adapted to slide in the
arcuate aperture 601a provided in side wall 603. The surface of
the cover member 602 that faces into the cylinder space is
arranged to be substantially flush with adjacent inwardly facing
surface portions of the side wall. Accordingly the cover member
602 is intended to 'replace' a side wall portion, at least from
the piston's perspective such that no leakage path is created as
the piston passes over the cover member. The side wall 603 in
Figure 8 may be substantially planar. This plane may be
substantially radial to the disc axis or may be offset from a
radius of the disc axis. When discussing the angular extent of the
ports, it is the axis about which the rotor ring 7 rotates and the
axis around which the annular cylinder space 3 is formed which is
referred to as a basis for determining angular coverage.
[0103] The slidable cover member 602 is adapted to be slid through
an arc so as to selectively control the angular extent of the
aperture 601a.
[0104] The stator assembly 600 is further provided with a second
aperture 601b, the angular extent of which is not capable of being
altered by movement of the slidable cover member 602.
[0105] The adjustability of the slidable cover member 602 relative
to the aperture 601a allows the compression ratio to be altered.
The point at which the compression stage starts is controlled in
part by the angular position at which the piston 8 on the rotor
ring 7 passes the end of the angular extent of the apertures 601a
and 601b. If the angular extent of the aperture 601a port is
increased, then the compression will start later in the rotation
of the rotor ring. If all other parameters are the same this will
lead to a reduction in the compression ratio. The volume of gas
delivered from the outlet port of the device will remain the same
if the timing of the interaction of the port provided in the rotor
ring and the aperture provided in the outer housing from the
outlet valve, remain the same.
[0106] With regard to Figure 8 it will be appreciated that
although the slidable cover member 602 is shown as being rotatable
towards the centre of the device, in an alternative embodiment the
cover member may be arranged to be rotatable outwardly of the
device. Control of the compression ratio in this way could be used
in a compressor to control the outlet pressure in response to
system demands.
[0107] Control of the port in this way in a supercharger
embodiment would allow the mass flow of the supercharger to be
varied without a variation in the supercharger rotational speed.
[0108] Control of the compression ratio in this way could be used
to allow a form of engine throttling, reducing the power generated
by the engine without the losses associated with a conventional
throttle. A conventional throttle acts as a restriction in the
intake of an engine, reducing the pressure downstream of it. The
engine induces the same volume of air but at lower pressure, so
that there is a net reduction in the number of air molecules and
hence a reduction in the amount of fuel that can be burnt leading
to a reduction in power. However, by using a controllable intake
port (as formed by the slidable cover member 602 in combination
with the aperture 601a) instead, increasing the angular extent of
the aperture 601a effectively reduces the amount of air that is
compressed, without a large reduction in the intake pressure. The
overall effect is that fewer air molecules are delivered to the
combustion chamber as with the conventional throttle, but
importantly the pumping losses of the throttle restriction are
avoided.
[0109] Similarly, modifying the exhaust port of the stator of an
expander device (eg device 2b) allows the expansion ratio to be
altered. The angular position at which the expansion within the
chamber ends is controlled by the point at which the piston on the
rotor ring passes the start of the exhaust port. If the angular
extent of the exhaust port is increased, then the expansion will
end earlier in the rotation of the rotor ring. If all other
parameters are the same this will lead to a reduction in the
expansion ratio . The volume of gas delivered through the inlet
port of the device will remain the same if the timing of the
interaction of the port provided in the rotor ring and the
aperture provided in the outer housing that form the outlet valve
and all other parameters, remain the same.
[0110] Reducing the expansion ratio in an engine could reduce the
amount of work produced by the engine and increase the temperature
of the exhaust. Where the engine is used as part of a Combined
Heat and Power (CHP) apparatus, this would allow the heat to power
ratio of the system to be controlled.
[0111] Temporarily increasing the exhaust energy by reducing an
engine embodiment's expansion ratio could be used to heat up a
downstream catalyst more quickly. This could reduce 'light-off
emissions.
[0112] Temporarily increasing the exhaust energy by reducing the
engine embodiment's expansion ratio could be used to provide more
energy for a downstream turbocharger to 'spool up' , reducing
'lag' or the time that it takes to respond to a change in engine
operating conditions.
[0113] Control of the expansion ratio in this way could be used in
a single rotary piston and cylinder device forming an expander
(such as a steam expander) to control the amount of work produced
by the expander. It could also be used to control the outlet
pressure of an expander.
[0114] These are only a few of the many possible advantages that
could be gained from expansion ratio control.
[0115] With reference now to Figure 9 there is shown a variable
port arrangement provided in the outer housing of the stator of a
rotary piston and cylinder device in which the port 711 is
variably valved by a slidable member 712. The wall has formed
therein a channel of substantially part helical form defined by
wall portions 713. The slidable member 712 is intended to
"replace" a portion of the outer housing, at least from the
piston's perspective such that no leakage path is created as the
piston passes over the slidable member. The aperture in the outer
housing 711 and the port 9 in the rotor ring 7 forms a valve which
is open when the port 9 and aperture 711 are substantially in
register. The slidable member 712 allows the timing of this valve
to be varied. The slidable member allows the angular extent of the
aperture 711 to be controlled, in the same way as the variable
aperture 601a in Figure 8.
[0116] In an alternative embodiment a port is provided in the
outer housing, and a curved slidable member is designed to move
substantially circumferentially (ie substantially co-axially of
the axis of the outer housing) around the cylinder space within
the port (rather than helically or in part axially) .
[0117] In a variant embodiment the port 711 is provided in the
radially innermost base wall 13 of the stator of the rotary piston
and cylinder device.
[0118] In a variant embodiment a port controlled by a slidable
member is provided in the rotor ring 7 in addition to or replacing
a port 9. This allows the timing of the valve formed by the
interaction of the first mentioned port and an aperture in the
outer housing to be adjusted.
[0119] In a compressor device the interaction of the port in the
rotor ring and the port 711 can be used to control the compression
ratio.
[0120] If the compression ratio is reduced in the compressor by
increasing the inlet port angular extent (described above) , the
volume compressed is reduced and the volume delivered from the
outlet port remains the same (if no other parameters are changed)
. If instead the compression ratio can be reduced by sliding the
member 712 so as to increase the angular extent of the port 711
which may replace either the port 9 in the rotor ring 7 or the
aperture 31 in the outer housing 30, the volume compressed remains
the same, but the volume delivered from the outlet port is
increased.
[0121] In one embodiment both the angular extent of the port 9 in
the rotor ring 7 and the angular extent of the aperture 31 in the
outer housing 30 may be variable.
[0122] If both the inlet port angular extent and the outlet valve
timing (which timing is controlled by the angular extents of the
port 9 and the aperture 31) can be varied, the compressed volume
or mass flow and the compression ratio can be independently
varied. For example if the angular extent of the inlet port is
increased, the volume compressed is reduced. If the outlet valve
timing remained the same, the compression ratio would be reduced,
but if the extent of one or both of the ports forming the outlet
valve is reduced, the compression ratio can be maintained. This
means that the mass flow has decreased without a change in the
compression ratio.
[0123] In an expander device, the inlet port is formed by the
interaction of the port in the rotor ring and the port 711 and by
sliding movement of the member 712 the angular extent of the port
711 can be used to control the expansion ratio. For example, the
expansion ratio can be reduced by increasing the angular extent of
the port 711, the volume expanded increases, but the volume
delivered from the outlet port remains the same. With reference to
Figure 16 there is shown an outer housing 830 of a rotary piston
and cylinder device. The outer housing comprises two housing
components 831 and 832, which are provided with apertures 841 and
842 respectively. The apertures 841 and 842 combine to serve as an
input port for an expander device and an output port for a
compressor device. The housing component 832 is mounted for
rotational movement relative to the housing component 831. As
shown in Figure 17 the housing component 832 has been rotated
relative to the housing component. In so doing the position of the
aperture 842 has now changed relative to the aperture 841.
Accordingly the timing of when an aperture of the rotor of the
device comes into (at least partial) register with the other
aperture (and in particular the aperture 842) is altered. It will
be appreciated that more than two rotatable outer housing
components could be provided, with each component being provided
with one or more respective apertures.
[0124] Figure 18 shows an outer housing 930 of a rotary piston and
cylinder device. The outer housing 930 comprises multiple aperture
regions 940 which together form an output port. The outer housing
930 is mounted for rotation relative to the cylinder space.
[0125] Figure 19 shows the outer housing 930 in an adjusted
position in which the timing of the aperture of the rotor comes
into register with the aperture regions 940 is altered (as
compared to that for the position shown in Figure 18) .
[0126] In Figure 10, a stator 630 comprising an alternative
variable port arrangement is shown. The arrangement comprises two
removable plug elements 631 and 632 which can be secured to or
moved from the stator and so vary the angular extent of the port
634. The elements can be selectively moved to form a continuous
port or alternatively can be arranged to be separated such that
multiple ports may be opened.
[0127] As best seen in Figure 11 the port 634 is provided by a
grill or grating structure in a side wall of the stator which is
adapted to receive projections 635 of each plug element 631 and
632. In an alternative embodiment the port 634 may not have a
grill structure, for example as single opening.
[0128] In an alternative embodiment the plug elements could be
hinged at one end (either the radially innermost end or the
radially outermost end) to the stator so as to be capable of
pivoting towards and away from the port 634 so as to allow them to
be opened or closed and thus selectively alter the angular extent
of the port.
[0129] In a further embodiment multiple port cover elements are
hingedly attached to a side wall of the stator whereby hinges are
provided at one of the sides (as opposed to the ends) of each port
cover element. In yet a further embodiment multiple angularly
spaced port cover elements are slidably mounted in a side wall of
the stator, such that in use, each element can be slid either
substantially radially inwardly towards the rotational axis of the
rotor or substantially radially outwardly from the rotational
axis.
[0130] Figure 12 shows a further variable port arrangement of a
stator 640 which comprises a pivotable cover 641 hinged at 642 so
as to be able to selectively control the angular extent of port
643 that is provided in the stator side wall. A further port 644
of fixed angular extent is also provided in the stator side wall.
The port 643 is best seen in Figure 12a in which the pivotable
cover 641 has been omitted. The wall in which the port 643 is
formed may be a substantially planar wall.
[0131] Figure 13 shows a variable port arrangement provided in the
outer housing 24 in which one edge is formed by multiple slidable
valve members 725, 726, 727 and 728 which can slide relative to
the port 724. In an alternative embodiment the variable port
arrangement shown in Figure 13 may be used to vary the angular
extent of a port 9 in a rotor ring 7.
[0132] In an alternative embodiment the variable port arrangement
shown in Figure 13 may be provided in a radially innermost base
wall 13.
[0133] In an alternative embodiment one or more of the valve
members 725, 726, 727 and 728 are capable of moving towards and
away from the port 724 in a direction generally radial of the
annular cylinder space.<">
[0134] In a further alternative embodiment one or more of the
valve elements 725, 726, 727 and 728 could be hinged at one end or
side, or mounted on another pivot to allow the elements to be
opened or closed. In yet a further alternative embodiment one or
more of the valve elements 725, 726, 727 and 728 could reciprocate
substantially radially with respect to the chamber axis or in
another direction to vary the extent of the port.
[0135] In a further alternative embodiment the multiple elements
725, 726, 727 and 728 could be joined pivotally to one another so
that they can 'unwrap<1> from the port in the form of a
'chain' . Specifically, adjacent edges 729 of each element are
connected by way of a hinge arrangement (not shown). In use, if it
is required to increase the size of the opening, then the
appropriate number of elements are folded against each other in
concertina fashion into a ' stack' whilst the other element/ s
remain in position to cover part of the port opening. Conversely
if it is required to decrease the size of the port opening then
the required number of elements is/are 'unwrapped' from the stack
to close the opening. Other embodiments are possible in which the
elements can be lifted away from the opening rather that folding
into a stack.
[0136] In an alternative embodiment to those shown in Figures 9
and 13, the angular extent of port provided in the rotor ring (eg
port 9a) could be adapted to be capable of being varied so as to
alter the angular extent of the aperture. This could be achieved
by providing one or more plug members (not shown) which are
adapted to be capable of being removeably inserted into one or
more of the openings which form the grill structure of the port of
the rotor ring 7.
[0137] If both inlet ports and outlet ports of a rotary piston and
cylinder device were provided with a variable port arrangement,
then the compression ratio (for example) , the volume compressed
and the volume delivered could be independently controlled by
control of one or both of the inlet and outlet ports.
[0138] In the case of a rotary piston and cylinder device used as
a compressor, the volume compressed could be reduced by increasing
the angular extent of the inlet port of the stator. If the angular
extent of the outlet port of the outer housing (forming the outlet
valve) remained the same the compression ratio would be reduced.
If, however, the angular extent of one or both of the outlet ports
which together form the outlet valve were reduced, then the
compression ratio could be maintained. This would result in a
reduction of the volume compressed without a change in the
compression ratio or delivery power. This effectively allows the
compressor capacity or mass flow to be changed.
[0139] In the case of an engine embodiment such a valving strategy
could be used to provide an advanced throttling capability.
Maintaining the compression ratio while reducing the volume
compressed would increase the engine efficiency over simply
reducing the compression ratio and volume compressed.
[0140] In the case of an engine embodiment a variable inlet port
in the outer housing of the expander device could be used in
conjunction with a variable outlet port from the compressor
device. The variable outlet port from the compressor device would
allow the compression ratio to be controlled (independent of the
volume compressed) , the variable inlet port to the expander
device would allow the port timings to be matched as the
compressor outlet port was changed.
[0141] It will be appreciated that a plurality of one or more
different types of any of the variable port arrangements described
above could be distributed around the annular cylinder space, for
example multiple angularly spaced inlet ports may be provided. Any
of the variable port arrangements above may be provided on their
own or in conjunction with one or more ports of fixed size. Any of
the variable port arrangements described above may be used in
combination for the same rotary piston and cylinder device or for
an assembly comprising two conjoined devices.
[0142] The variable port arrangements described above may be
controlled in a variety of ways. For example a variable port
arrangement could be controlled by way of manual intervention,
either at the time of manufacture and/or as part of a subsequent
adjustment or tuning procedure. A variable port arrangement could
be controlled by way of suitable actuation means, such as a
servo-device, in which a control signal sent to the actuation
means adjusts the angular extent of the port. Such actuation means
could be arranged to be controlled in real-time during operation
of the respective rotary piston and cylinder device in response to
control signal from one or more sensors and/or in response to data
stored in memory means. The actuation means could be controlled by
an engine management system which comprises a data processor and
memory means, for example in the form of a firmwave device.
Accordingly, operation of the rotary piston and cylinder device
could be optimised by way of control of the variable port
arrangement in response to varying demands on the device. For
example in an engine embodiment such a change could occur as a
result of cruising at steady power/speed to accelerating. In a
compressor such a change may be constituted by a change in the
flow of fluid demanded or the required delivery pressure required.
In a supercharger (that may be attached to a conventional engine,
for example) , such a change in porting may occur to increase the
mass flow in response to increased engine power demand.
ROTARY PISTON AND CYLINDER DEVICES
WO2010023487
Also published as: WO2010023487 //
US2011174095 // EP2334908 // EA201170378
A transmission assembly for a rotary piston and cylinder device,
comprising a first gear (120) and a gear sub-assembly (15, 16, 17,
18, 19), the first gear connectable to a rotatably mounted shutter
(12) of the device, and the first gear extending from a side of
the shutter, and the first gear connected to the gear sub-assembly
which converts rotation to an axis of rotation different to that
of the shutter.
Field
The present invention relates generally to rotary piston and
cylinder devices.
Background
Rotary piston and cylinder devices can take the form of an
internal combustion engine, or a pump such as a supercharger or
fluid pump, or as an expander such as a steam engine or turbine
replacement.
A rotary piston and cylinder device comprises a rotor and a
stator, the stator at least partially defining an annular cylinder
space, the rotor is in the form of a ring, and the rotor
comprising at least one piston which extends from the rotor ring
into the annular cylinder space, in use the at least one piston is
moved circumferentially through the annular cylinder space on
rotation of the rotor relative to the stator, the rotor body being
sealed relative to the stator, and the device further comprising
cylinder space shutter means which is capable of being moved
relative to the stator to a closed position in which the shutter
means partitions the annular cylinder space, and to an open
position in which the shutter means permits passage of the at
least one piston, the cylinder space shutter means comprising a
shutter disc.
The term 'piston' is used herein in its widest sense to include,
where the context admits, a partition capable of moving relative
to a cylinder wall, and such partition need not generally be of
substantial thickness in the direction of relative movement but
can often be in the form of a blade. The partition may be of
substantial thickness or may be hollow. The shutter disc may
present a partition which extends substantially radially of the
annular cylinder space.
Although in theory the shutter means could be reciprocable, it is
preferred to avoid the use of reciprocating components,
particularly when high speeds are required, and the shutter means
is preferably at least one rotary shutter disc provided with at
least one aperture which in the open condition of the shutter
means is arranged to be positioned substantially in register with
the circumferentially-extending bore of the annular cylinder space
to permit passage of the at least one piston through the shutter
disc.
The at least one aperture of the shutter is provided substantially
radially in the shutter disc.
Preferably the axis of rotation of the rotor is not parallel to
the axis of rotation of the shutter disc. Most preferably the axis
of rotation of the rotor is substantially orthogonal to the axis
of rotation of the shutter disc.
Preferably the piston is so shaped that it will pass through an
aperture in the moving shutter means, without balking, as the
aperture passes through the annular cylinder space. The piston is
preferably shaped so that there is minimal clearance between the
piston and the aperture in the shutter means, such that a seal is
formed as the piston passes through the aperture. A seal is
preferably provided on a leading or trailing surface or edge of
the piston. In the case of a compressor a seal could be provided
on a leading surface and in the case of an expander a seal could
be provided on a trailing surface.
The rotor body is preferably rotatably supported by the stator
rather than relying on co-operation between the pistons and the
cylinder walls to relatively position the rotor body and stator.
It will be appreciated that a rotary piston and cylinder device is
distinct from a conventional reciprocating piston device in which
the piston is maintained coaxial with the cylinder by suitable
piston rings which give rise to relatively high friction forces.
The rotor ring is preferably rotatably supported by suitable
bearing means carried by the stator.
Preferably the stator comprises at least one inlet port and at
least one outlet port.
Preferably at least one of the ports is substantially adjacent to
the shutter means.
Preferably the ratio of the angular velocity of the rotor to the
angular velocity of the shutter disc is 1 : 1.
We seek to provide a transmission assembly for rotary piston and
cylinder devices.
Summary
According to one aspect of the invention there is provided a
transmission assembly for a rotary piston and cylinder device,
comprising a first gear and a gear sub-assembly, the first gear
connectable to a rotatably mounted shutter of the device, and the
first gear extending from a side of the shutter, and the first
gear connected to the gear sub-assembly which converts rotation to
an axis of rotation different to that of the shutter.
According to another aspect of the invention there is provided a
rotary piston and cylinder device, comprising a rotor and an
annular cylinder space, and the rotor is provided with a housing
portion with a housing portion which extends away from the annular
cylinder space, which is substantially co-axial with the axis of
rotation of the rotor, and the housing portion is rotationally
connected to a transmission assembly to transmit rotation from the
rotor to a rotatable shutter of the device, and the transmission
assembly is at least partially enclosed by the housing portion.
Brief Description of the Drawings
Various embodiments of the invention will now be described, by way
of example only, in which:
Figure 1 is a perspective view of a stator,
Figure 2 is a perspective view of a rotor,
Figure 3 is a perspective view of a rotor and a stator,
Figure 4 is a perspective view of rotor,
Figure 5 is a perspective view of a shutter,
Figures 6 and 7 are perspective views of stator and a
shutter,
Figure 8 is a perspective cross-sectional view of a rotor
provided with a transmission assembly,
Figure 9 is a perspective view of a rotor provided with a
transmission assembly,
Figure 10 is a perspective view of a shutter, and
transmission assembly of Figures 8 and 9, Figure 11 is a front
elevation of the shutter and transmission assembly of Figure 10,
Figure 12 is a front elevation of an adjustment mechanism,
Figure 13 is a side elevation with partial cross section of
a rotor and shutter of a rotary piston and cylinder device
comprising the adjustment mechanism of Figure 12,
Figures 14a and 14b are perspective views of a component of
the adjustment mechanism of Figure 12,
Figure 15 is a side elevation of the transmission assembly
of Figures 8 and 9,
Figure 16 is a side elevation of a transmission assembly
and a rotor,
Figure 17 is a perspective view of components of a
transmission assembly,
Figure 18 is a front elevation of a transmission assembly,
a shutter and a stator,
Figures 19 to 22 are perspective views of various shutter
and transmission assemblies,
Figures 23 and 24 show components of a transmission
assembly,
Figure 25 is a perspective view of a shutter and a
transmission assembly, Figure 26 is a perspective cross
sectional view of the shutter and transmission assembly of
Figure 25, in situ with a rotor,
Figure 27 is a perspective view of the shutter and
transmission assembly of Figure 2, in situ with a rotor, and
Figures 28 and 29 show a transmission assembly for a
shutter and rotor.
Detailed Description
Figure 1 shows a stator 1 of a rotary piston and cylinder device.
The stator comprises three walls 2, 3 and 4. Specifically, there
is provided a planar or flanged wall 2, a curved wall 3 and a
cylindrical wall 4. The stator 1 comprises a slot 5 which is
provided to receive a shutter 12, described below whose purpose is
to divide an annular cylinder space 6 formed between the stator 1
and a rotor 8.
A port 7 is provided in the wall 2 of the stator. Other ports may
also be provided in the other walls 3, 4 either instead of or in
addition to the port 7.
Figure 2 shows the rotor 8, which comprises a dished ring. The
rotor 8 fits over the stator 1 to define an annular cylinder space
6. The rotor 8 is provided with an array of holes collectively
forming a port 9. The port 9 can correspond with a further port in
an outer stator (not shown) , which comprises a structure arranged
to be outermost of both the stator 1 and the rotor 8, to form a
valved port. Alternately, another form of valving or porting may
be used. With reference now to Figure 3 there is the rotor 8 and
the stator 1. As shown by the arrow, the stator is urged towards
the rotor 8, and the walls 3 and 4 are received thereby.
Figure 4 shows another view of the rotor 8. A piston 10 is
attached to an inner surface 11 of the rotor 8. The piston 10
partitions the annular cylinder space 6 which is formed by the
inner surfaces of the walls 2, 3 and 4 and the inner surface 11 of
the rotor ring 8.
Figure 5 shows a shutter 12 which is accommodated in the slot 5 in
the stator 1 and partitions the annular cylinder space 6. The
shutter is provided with a slot 13 which allows the piston 10 to
pass therethrough. As described below a transmission assembly is
provided to synchronise the rotation of the rotor 8 and the
shutter 12.
Figure 6 shows the shutter 12 in situ in the slot 5 of the stator
1 , dividing the annular cylinder space 6.
Figure 7 shows a reverse angle view of the shutter 12, the stator
1 and the rotor 8 in an assembled condition. The port 7 in the
stator 1 can also be seen.
Various embodiments of the transmission assemblies suitable for
the rotary piston and cylinder device set out above are now
described.
Figures 8 and 9 show a first transmission assembly for
transmission from the rotor 8 to the shutter 12. It is noted that
the rotor 8 in these and subsequent figures is shown without the
port holes 9 and piston 10 for reasons of clarity.
The rotor 8 comprises a tubular portion 8a in the form of a
cylinder which extends away from the dished portion 8b. At a
distal end of the tubular portion there is provided a drive plate
14 which is integral with the rotor 8.
The drive plate 14 is attached to a main drive shaft 15 such that
in operation there is no relative rotation between the rotor 8,
the drive plate 14 and the main drive shaft 15.
The main drive shaft 15 has a spur gear 16 attached to it. The
spur gear 16 meshes with a spur gear 17 which in turn is attached
to a secondary shaft 18. A crossed helical gear 19 is also
attached to the secondary shaft 18. The crossed helical gear 19
meshes with a further crossed helical gear 20 to drive the shutter
12 either directly or via another shaft or transmission element
(not shown) . The gear 20 is provided as extending from one side
of the shutter 12, and is within the footprint of the shutter.
Figure 10 shows components of the transmission assembly of Figures
8 and 9 in which the rotor 8 and drive plate 14 have been omitted
for clarity.
Figure 11 shows a further view of components of the transmission
assembly of Figures 8 and 9 as would be seen looking from the
drive plate 14 towards the shutter 12.
It is clear that the packaging, ie the volumetric arrangement, of
the transmission arrangement (in this case formed in part by the
gear pairs 16 and 17 and 19 and 20) is related to the available
space for the annular cylinder space 6. It is beneficial to
maximise the annular cylinder space for a given overall size of
device. As an alternative, the drive plate 14 shown in Figure 8
may be a separate part to the rotor 8 fixed together in such a way
that in operation the drive plate 14 and rotor 8 cannot rotate
relative to one another.
As a further alternative, the drive plate 14 may include an
adjustment mechanism so that the relative rotational position of
the rotor 8 and the drive plate 14 can be adjusted. The effect of
this adjustment is to allow the timing between the piston 10 and
the slot 13 in the shutter 12 to be changed. Specifically the
adjustment mechanism allows the relative position of the piston 10
and the slot 13 of the shutter 12 to be adjusted. As the piston 10
passes through the shutter one face of the piston seals against
the slot 13. The adjustment mechanism allows the sealing gap to be
adjusted after assembly of the device (to adjust the piston to
slot clearance and take up any manufacturing tolerances) . This
type of adjustment mechanism is feasible for use with all of the
transmission arrangements set out herein.
Figures 12 and 13 show an example of a separate (ie non-integral)
drive plate 14 attached to the rotor 8 by a ring of bolts 22. In
the embodiment shown the bolts 22 pass through slots 23 in the
drive plate 14 into holes in the tubular portion 8a of the rotor
8. When tightened the bolts 22 clamp the drive plate 14 to the
rotor 8 preventing relative rotation therebetween. When the bolts
22 are loosened the drive plate 14 can rotate, as shown by the
double-headed arrow, relative to the rotor 8 to allow the timing
between the piston 10 and the slot 13 in the shutter 12 to be
adjusted.
An adjustment component 24 to assist in the adjustment of the
drive plate 14 relative to the rotor 8 is also shown. The
adjustment component 24 in Figure 12 locates in a slot 25 in the
drive plate 14. Other methods of clamping the drive plate 14 to
the rotor 8 are possible. The adjustment component 24 comprises an
offset or eccentric pin 26 which locates in a hole 50 in the rotor
8, such that as the adjustment component 24 is rotated, the drive
plate is urged to move relative to the rotor 8. The component 24
comprises a keying recess 60 which is adapted to receive suitable
tool to enable the component to be rotated.
Figures 14a and 14b show two views of the adjustment compartment
24. This is just one example of a mechanism that could be used to
enable the relative rotational position of the drive plate 14 and
the rotor 8 to be changed.
In the arrangement shown in Figure 8, the shutter 12 is largely
coincident with a radial line through the annular cylinder space 6
about the cylinder space axis. In that arrangement the axis of the
rotor 8, the axis of the annular cylinder space 6 and the axis of
the main drive shaft 15 pass through or close to the shutter. This
is clearly shown in Figure 11.
Figure 15 shows a further view of the arrangement of Figure 8 (in
which the tubular portion 8a has been removed) showing how the
shutter 12 is largely co-incident with the axis of the rotor 8 and
with the axis of the main drive shaft 15.
It is possible for the shutter 12 to be repositioned so that it is
no longer co-incident with a radial line through the annular
cylinder space 6 about the cylinder space axis.
If the shutter is moved as described it is possible to modify the
layout shown in Figure 8 and omit one of the gear pairs 16, 17 and
the secondary shaft 18. Figures 16, 17 and 18 show an alternative
to the arrangement shown in Figure 8 in which the shutter 12 has
been repositioned as described above and the transmission means
simplified from that of the arrangement shown in Figure 8. The
view in Figure 16 is equivalent to that of Figure 15 and clearly
shows how the shutter 12 has been moved from the arrangement of
Figure 8. A crossed helical gear 28, shown in Figure 16, is the
equivalent of the crossed helical gear 20 in the arrangement of
Figure 8
Figure 17 shows another view of the arrangement described in
Figure 16. The view shown in Figure 17 is similar to the view of
the arrangement of Figure 8 shown in Figure 10. A crossed helical
gear 27 is the equivalent of the crossed helical gear 19 in the
arrangement of Figure 8. The crossed helical gear 28 is the
equivalent of the crossed helical gear 20 in the arrangement of
Figure 8.
Figure 18 shows a representation of the arrangement shown in
Figure 16 in which the circle 29 represents the inner wall 4
defining part of the annular cylinder space 6.
It is clear that the packaging of the transmission arrangement (in
this case formed in part by the gear pair 27 and 28) is related to
the available space for the annular cylinder space 6.
The packaging benefits shown in Figure 18 can be compared to
Figure 11 which shows a similar view of the arrangement of Figure
8. It will be appreciated that the circle 29 in Figure 18 is
equivalent to the circle 21 in Figure 11.
The arrangement shown in Figure 8 uses a pair of spur gears 16 and
17 and a pair of crossed helical gears 19 and 20 as part of the
transmission from the rotor 8 to the shutter 12.
In an alternative arrangement shown in Figure 19, the crossed
helical gears 19 and 20 of the arrangement shown in Figure 8 have
been replaced with a pair of bevel gears 30 and 31. It will be
appreciated that the teeth of the bevel gears have been omitted
for reasons of clarity. The bevel gears 30 and 31 can allow higher
rotational speed and lower transmission losses than the crossed
helical gears 19 and 20 of the arrangement shown in Figure 8.
Figure 20 shows an alternative arrangement closely based on Figure
19 in which the bevel gear 30 has been re-positioned on the
secondary shaft 18. In different layouts of the rotary piston and
cylinder device set forth it may be beneficial to use either the
arrangement shown in Figure 19 or that shown in Figure 20. One
example would be to ensure that the gears are below the shutter so
that gravity tends to draw any lubricant away from the shutter,
the arrangement shown in Figure 19 or Figure 20 would be chosen
dependant on the preferred direction of rotation of the shutter.
It will be appreciated that the directions of rotation of the
shutter and rotor determine the angle at which the piston 10 is
orientated on the rotor.
Figure 21 shows an alternative arrangement related to that of
Figure 19 and Figure 20. The arrangement shown in Figure 21
comprises a pair of spur gears 34 and 35 and a pair of bevel gears
32 and 33 as part of the transmission between the rotor 8 and the
shutter 12. In the arrangement shown the main shaft 15 has a bevel
gear 32 attached to it. This bevel gear 32 meshes with a further
bevel gear 33 which is directly coupled to a spur gear 34. The
coupling between the bevel gear 33 and the spur or helical gear 34
may be by a short shaft, or the gears may be directly fixed to one
another as an assembly, or there may be another method of fixing
them so that they cannot rotate relative to one another. The spur
gear 34 meshes with a further spur gear 35 which drives the
shutter 12 either directly or via a shaft or other transmission
means. The layout shown in Figure 21 omits the secondary shaft 18
of the arrangements shown in Figures 19 and 20. Omitting the
secondary shaft provides the advantage of increasing the torsional
stiffness of the transmission assembly.
Furthermore, Figure 21 allows the use of larger gears than the
assemblies shown in Figures 19 and 20 within a similar package
space within the annular cylinder space 6. The use of larger gears
can enhance the transmission accuracy and so increase the accuracy
of timing between the piston 10 and the slot 13 in the shutter 12.
An alternative assembly to that shown in Figure 21 reverses the
positions of the spur gear 34 and the bevel gear 33 so that the
bevel gear 33 is closer to the shutter 12 face than the spur gear
34. This reduces the size of the bevel gears, but may aid
packaging in some embodiments.
Figure 22 shows a further alternative to the arrangement shown in
Figure 20. In Figure 22, the pair of spur gears 16 and 17 of the
arrangement shown in Figure 20 have been replaced with three spur
gears 36, 37 and 38. This arrangement can offer a small
improvement in the packaging of the spur gears but at the
financial expense of an extra gear.
The arrangement of spur gears 36, 37 and 38 in Figure 22, could
also replace the spur gears 16 and 17 in the arrangement shown in
Figure 8 or in the arrangement shown in Figure 19.
As a further alternative the pair of spur gears 16 and 17 in the
arrangement shown in Figure 8, in the arrangement shown in Figure
19 or in the arrangement shown in Figure 20 or the pair of spur
gears 34 and 35 of the arrangement shown in Figure 21 could be
replaced with oval, elliptical or non-circular gears. The geometry
of piston 10 and of the slot 13 in the shutter means can be
changed with non-circular gears which can offer benefits in some
arrangements. Possible benefits include improved sealing between
the piston 10 and the slot 13 as the piston 10 passes through the
shutter 12. In turn, one of the reasons for this improved sealing
could be a change in shape of the blade due to the change in gear
ratio. A further advantage is that the non-circular gears can be
configured so that the transmission is accelerating or
decelerating around the point that the piston 10 passes through
the shutter 12, taking up backlash within the gears of the
transmission.
Figure 23 shows a pair of non-circular gears 39 and 40 that could
be used to replace the spur gears 16 and 17 of the arrangements
shown in Figure 8, Figure 19 or Figure 20. It will be appreciated
that only some of the teeth of each of the gears are shown for the
sake of simplicity of presentation.
Figure 24 shows a pair of non-circular gears 41 and 42 that could
be used to replace the spur gears 34 and 35 of the arrangement
shown in Figure 21.
In all of the transmission assemblies described above a single
piston 10 is attached to the rotor 8 and a single slot 13 is
provided in the shutter 12. This means that the overall drive
ratio (or average drive ratio in the case of the oval gears) of
the transmission means between the rotor 8 and the shutter 12 is 1
: 1.
In the arrangements described above with more than one gear pair
(all apart from the arrangement of Figure 16) , the individual
gear pairs may have different gear ratios, while still giving an
overall 1 : 1 ratio for the transmission. Considering the
arrangement shown in Figure 19, the spur gear 16 may have twenty
five teeth and the spur gear 17 may have twenty three teeth giving
a drive ratio for this pair 16 and 17 of gears of 25 :23. In the
same example if the bevel gear 30 has twenty three teeth and the
bevel gear 31 has twenty five teeth the drive ratio for this pair
30 and 31 of gears is 23:25. The overall transmission ratio is
still 1 : 1 but the individual gear pairs have different ratios.
This type of arrangement is generally considered as best practice
because the same teeth do not mesh on each rotation, and is
generally referred to as 'hunting tooth' . In the transmission
arrangements described above, however, there is a benefit in going
against this best practice design and ensuring that the
transmission ratio of all gear pairs in the transmission from the
rotor 8 to the shutter 12 is 1 : 1 , not just the overall
transmission ratio. If the transmission ratio of all gears in the
transmission means is 1 : 1 , the same teeth in all gears will
mesh every rotation. This allows higher accuracy in the timing
between the rotor 8 and the shutter 12 at the point that the
piston 10 passes through the slot 13 in the shutter 12. The
potential for increased gear wear of this type of arrangement is
reduced in the rotary piston and cylinder device set forth as the
transmission would typically be expected to be relatively lightly
loaded.
A further arrangement related to that shown in Figure 20 is shown
in Figures 25, 26 and 27. In the arrangement shown in Figure 25,
the spur gears 16 and 17 have been replaced with a internal or
ring gear 43 and mating gear 44. As shown in Figure 26 the ring
gear 43 is attached to an inner surface of the tubular portion 8a
of the rotor 8. The tooth form of these gears may be straight or
helical or of some other form. In this arrangement the overall
transmission ratio can be 1 : 1 but it is not possible for the
transmission ratios of the individual gear pairs to be 1 : 1. This
arrangement offers packaging benefits in particular embodiments.
In any of the arrangements described above where spur gears are
employed, these may be replaced by helical gears.
In any of the arrangements described above employing bevel gears,
the bevel gears may be either straight cut, or helical or employ
some other tooth form.
In any of the arrangements described above employing crossed
helical gears, the crossed helical gear pair could be replaced by
a hypoid gear pair.
Figures 28 and 29 show an example of the shutter 12 being provided
with an axis of rotation which is different to that of the rotor
8, but the axes are not orthogonal to one another. The
transmission assembly comprises a bevelled gear 70, which meshes
with a bevel gear 71 , the bevel gear 71 being connected to the
shaft 15. In the arrangement shown, the bevel gears 70, 71 are of
hypoid form.
Alternative embodiments may comprise any of a large range of
transmission components including belts, chains, flexible joints,
such as universal joints, or any combination of the
aforementioned.
A rotary piston and cylinder device comprising any of the
transmission assemblies described above achieves desirable
requirements for packaging, transmission accuracy and transmission
stiffness characteristics.
ENERGY GENERATING DEVICE AND METHOD
WO2006117551
Also published as: WO2006117551 // GB2425884 // US2010224227 //
EP1883976
A photovoltaic module is described, the module including at least
one photovoltaic cell. The module also includes means for storing
an identifier for the photovoltaic module, a sensor for sensing
the value of at least one parameter indicative of the operation of
the photovoltaic module and an electronic communication device for
transmitting data comprising the value of the at least one
parameter and the identifier for the photovoltaic module to a
remote device. There is also described an electronic communication
device for a photovoltaic module and an array of such photovoltaic
modules, which may form an energy generation system. Methods of
monitoring the operation of one or more photovoltaic modules as
well as managing and communicating with the modules are also
described.