https://content.cu.edu/techexp/show_NCSum.cfm?NCS=1503403
A University of Colorado research group led by Alan Weimer has
taken on the challenge of “Reinventing the Toilet.” In
September of 2012, this group (with Principal Investigator
Karl Linden) received funding from the Bill & Melinda
Gates Foundation to develop a novel toilet that produces char
from waste using solar energy. This toilet, the Sol-Char, is a
waterless, self-contained toilet that can function completely
off the grid by capturing readily available solar energy.
Concentrated sunlight is delivered to fiber optic bundles
located at the focus of parabolic concentrators; the fiber
optic cables are fed to the reaction compartment of the
Sol-Char where the various individual cables are terminated at
an outer or “solar” lid positioned over the waste
collection container. The innovative transmission of solar
power illuminates the inner collection container and
disinfects the waste though convection and radiation heat
transfer. The reaction compartment comprises two containers
that are alternated between “collection” and “reaction” modes
via a simple carousel system that can be automated (powered
with photovoltaic energy) or manually controlled.
The reactor is designed to achieve high temperatures
with minimal heat loss due to specially designed insulation
and produces a safe and useable product. The Sol-Char toilet
can be developed for virtually any number of users with solar
power input scaled accordingly. Means for innovative odor
control and final product storage/ collection (for later use
as a soil amendment) are also being developed as a part of the
Sol-Char.
Solar-driven thermal toilet with biochar
production (video)
https://www.youtube.com/channel/UCepQCZ2v5mZ3YSMGWsYZ-4A
Sol-Char Toilet Channel
https://www.youtube.com/watch?v=D8Mjr6_Rea8
Chip Fisher: Demonstration of Sol-Char Toilet
Exhibit (University of Colorado Boulder, USA), P. 2
https://www.youtube.com/watch?v=sDehxJBknFg
Solar-driven thermal toilet with biochar
production (Scott Summers, University of Colorado)
https://www.youtube.com/watch?v=uaPsdpSoohI
Overview of the sol-char toilet
https://vimeo.com/129238329
Sol-Char Toilet - Overview on Vimeo
https://www.researchgate.net/publication/267308950_337056_The_Sol-Char_Toilet_Concentrated_Solar_Power_Transported_By_Fiber_Optics_for_Pyrolysis_of_Human_Waste_to_Biochar
Conference: 13 AIChE Annual Meeting
The Sol-Char Toilet: Concentrated Solar Power
Transported By Fiber Optics for Pyrolysis of Human Waste
to Biochar
Abstract
Currently, 2.6 billion people on the planet do not have
access to adequate sanitation and many communities in the
developing world have neither the facilities nor the
resources to properly treat human waste, leading to open
defecation posing enormous public health risks as well as
issues related to individual dignity and safety. Sanitation
is not a problem unique to developing countries – modern
sanitation processes are also unsustainable due to their
often massive requirements for energy and water. The
Sol-Char Toilet, a solar waste treatment technology
developed at the University of Colorado Boulder, takes
advantage of our most abundant renewable resource: the sun.
In the Sol-Char Toilet, concentrated solar power (CSP) is
transmitted through fiber optic cables to drive pyrolysis of
human waste, converting a hazardous and unusable material to
biochar. Biochar is a carbonized solid product of thermal
biomass decomposition consisting largely of condensed
aromatic zones that when applied as a soil amendment imparts
agronomic benefits and is recalcitrant over a long timescale
(102 – 103years). Biochar presents a solution relevant to
the world today: reducing greenhouse gas emissions by
sequestering carbon in biochar for several hundreds of years
or even millennia. The over-reaching goal of the project is
to develop a cost-effective, self-contained, and sustainable
sanitation process by which human waste can be converted to
useful products without connection to water, sewer or
electricity. Sunlight is concentrated to nearly 2000 Suns by
a parabolic mirror, directed into a fiber optic bundle, and
routed to a solar hood that directly irradiates a pyrolysis
reactor. Two identical reactor vessels are switched between
a pyrolysis location under the solar hood and a toilet
location via a rotating carousel mechanism, thus achieving a
semi-continuous pyrolysis process during daylight hours. The
Sol-Char Toilet prototype represents a novel application of
CSP to the areas of environmental, sanitation, and reaction
engineering. This presentation will focus on the design and
operation of the 1 kW Sol-Char Toilet prototype designed and
constructed at the University of Colorado at Boulder.
Sol-Char Sanitation
solchar@colorado.edu
1111 Engineering Center Drive
428 UCB
Boulder, CO 80309
Fax: 303-492-7317
US20130341175
Thermal Treatment System and Method
Inventor: LINDEN KARL, et al.
A improved solar biochar reactor, system including the
reactor, and methods of forming and using the reactors and
systems are disclosed. The methods and system as described
herein provide sufficient solar energy to a biochar reactor to
convert animal waste or other biomass to biochar in a
relatively cost-effective manner.
FIELD OF THE INVENTION
[0002] The present disclosure generally relates to thermal
treatment systems and methods. More particularly, exemplary
embodiments of the disclosure relate to systems and methods
that use solar thermal processes to produce biochar from
biomass.
BACKGROUND OF THE DISCLOSURE
[0003] Animal waste, such as human waste, can be an agent that
carries and/or transmits infectious pathogens. Accordingly,
such waste is often treated. Typical sewage treatment requires
significant infrastructure and large-scale plants to treat the
waste. Unfortunately, such systems may not be suitable in
developing areas or where such large-scale,
high-infrastructure systems are not practical.
[0004] Biochar reactors can be used to treat animal waste in
areas where typical sewage treatment systems are not
practical. A typical biochar production reactor relies on
combustion of material to provide the necessary heat to
convert biomass into one or more desired products.
Unfortunately, use of combustion to heat the reactor may
generate unwanted greenhouse gases.
[0005] Other bioreactors may rely on sunlight to produce
requisite reactor temperatures for conversion of biomass to
desired products. To achieve the requisite temperatures for
such reactions, the solar reactors use concentrated sunlight.
For example, a solar biochar reactor often includes a reactor
located at a focus of an imaging optic, such as a parabola.
Alternatively, solar furnaces or beam-down towers may be used;
however, additional optical elements required for such systems
increase the cost of the systems and the systems generally
require sophisticated optical devices to achieve the suitably
high solar concentrations.
[0006] Accordingly, improved solar biochar reactors and
methods of forming and using the reactors are desired.
SUMMARY OF THE DISCLOSURE
[0007] Various embodiments of the present disclosure relate to
improved solar biochar reactors, systems including the
reactors, and methods of forming and using the reactors and
systems. While the ways in which the various drawbacks of the
prior art are discussed in greater detail below, in general, a
method and system as described herein provide sufficient solar
energy to a biochar reactor to convert animal waste or other
biomass to biochar in a relatively cost-effective manner.
[0008] In accordance with various embodiments of the
disclosure, a thermal treatment system includes a solar
concentrator having an area of concentrated solar power, one
or more fiber optic cables, the one or more fiber optic cables
having a first end proximate*the area of concentrated solar
power and a second end, a solar reactor coupled to the second
end of the one or more fiber optic cables, the reactor
comprising, a container to receive material to be treated, and
insulating material surrounding the container. In accordance
with various aspects of these embodiments, the system is used
to treat animal waste, such as human waste. In accordance with
further aspects, the thermal treatment system includes a urine
diversion device. In accordance with further embodiments, the
reactor is a hydrothermal carbonization reactor or a pyrolysis
reactor. In accordance with yet additional aspects of these
embodiments, the treatment system includes a rotating
mechanism to expose a container to the one or more fiber optic
cables. And, in accordance with further embodiments, the fiber
optic cables are isolated from the reactor and the fiber optic
cables may have fused ends. The system may further include a
carousel to transfer containers between a treatment area and a
collection area.
[0009] In accordance with further exemplary embodiments of the
disclosure, a method to treat biomass includes providing a
solar collector to obtain concentrated solar thermal energy,
providing a reactor, providing biomass, such as animal waste,
to the reactor, providing concentrated solar thermal energy to
the reactor using one or more fiber optic cables, and treating
the biomass with the concentrated solar thermal energy. In
accordance with various aspects of these embodiments, the
method further includes a step of rotating a carousel to
expose the reactor or container to one or more fiber optic
cables. In accordance with further aspects, the fiber optic
cables that are used include fused ends. In accordance with
further aspects, the step of treating the biomass with the
concentrated solar thermal energy comprises using hydrothermal
carbonization or pyrolysis. In accordance with yet further
aspects, the method includes condensing water vapor. And, in
accordance with yet further aspects, the method includes
removing condensable tars within pyrolysis gas using a
removable tar trap prior to further treatment or use of a gas.
The method may also include removing odor causing compounds
from the pyrolysis gas using one or more of a biochar and
activated carbon packed filter bed.
[0010] In accordance with yet additional exemplary embodiments
of the disclosure, a method to treat animal waste includes
providing a waste treatment system comprising a solar
collector and a reactor, wherein the reactor receives
concentrated solar energy from the solar collector, exposing
solid waste to the concentrated solar energy in the reactor to
produce char; and exposing liquid waste to one or more of
concentrated and passive solar energy to treat the liquid
waste. In accordance with various aspects of these
embodiments, the method further includes a step of rotating a
carousel to expose the reactor or a container therein to one
or more fiber optic cables. In accordance with further
aspects, the fiber optic cables that are used include fused
ends. In accordance with further aspects, the step of treating
the biomass with the concentrated solar thermal energy
comprises using hydrothermal carbonization or pyrolysis. In
accordance with yet further aspects, the method includes
condensing the water vapor. And, in accordance with yet
further aspects, the method includes removing condensable tars
within pyrolysis gas using a removable tar trap prior to
further treatment or use of a gas. The method may also include
removing odor causing compounds from the pyrolysis gas using
one or more of a biochar and activated carbon packed filter
bed.
[0011] The system and method disclosed herein can be used to
produce biochar from animal waste, such as human waste, using
solar thermal processes, such as ultraviolet/thermal driven
disinfection, hydrothermal carbonization, and/or pyrolysis.
The system and method can be used for, e.g., solar-driven
hydrothermal pyrolysis and treatment of mixed human waste,
without need for intensive pre-drying, to produce a char that
has advantages in soil applications for agriculture. In
addition to treating waste and producing char, other valuable
end products may be produced using the system and method
described herein.
[0012] Both the foregoing summary and the following detailed
description are exemplary and explanatory only and are not
restrictive of the disclosure or the claimed invention.
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0013] The exemplary embodiments of the present
invention will be described in connection with the appended
drawing figures in which like numerals denote like elements
and:
[0014] FIG. 1 illustrates a thermal treatment
system in accordance with exemplary embodiments of the
invention.
[0015] FIGS. 2A and 2B illustrate another thermal
treatment system in accordance with additional embodiments
of the invention.
[0016] FIG. 3 illustrates hydrothermal
carbonization energy requirements.
[0017] FIG. 4 illustrates energy vs. process
temperature for mixed or dry waste.
[0018] FIG. 5 illustrates a method in accordance
with further exemplary embodiments of the invention.
[0019] FIG. 6 illustrates another method in
accordance with additions embodiments of the invention.
[0020] FIG. 7 illustrates yet another thermal
treatment system in accordance with additional embodiments
of the invention.
[0021] It will be appreciated that elements in the figures are
illustrated for simplicity and clarity and have not
necessarily been drawn to scale. For example, the dimensions
of some of the elements in the figures may be exaggerated
relative to other elements to help to improve understanding of
illustrated embodiments of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0022] As set forth in more detail below, the present
disclosure provides improved solar biochar reactors, systems
including the reactors, and methods of forming and using the
reactors and systems. The reactors, systems, and methods may
be used to treat biomass, such as animal waste and convert the
biomass to biochar, which may be used for various beneficial
applications.
[0023] The systems and method described herein use
concentrated sunlight to obtain desired operating temperatures
within a reactor. In traditional solar thermal systems, the
reactor or receiver is located at the focus of the imaging
optic, which is typically a parabola. Several concepts have
been proposed, and a few have been built, which utilize
additional optical elements to redirect the concentrated beam
to a more convenient location, such as on the ground level.
These include solar furnaces and beam-down towers. Additional
optical elements for this redirection drive up costs and
require the use of sophisticated optical devices to achieve
high concentrations. Thus, designing solar thermal reactors
where their location is driven by process rather than optical
requirements has not been a successful development path for
large-scale applications. To overcome these issues, in
accordance with various exemplary embodiments of the
invention, concentrated sunlight is delivered via fiber optic
cables from a concentrated source of sunlight to a reactor.
[0024] The concept of solar concentrators using fiber optics
for delivery of sunlight was first proposed over thirty years
ago (Kato 1976); however, the successful demonstration of this
approach was only made possible after the development of
improved fiber optic technology for communications. The growth
in use of fiber optics for a number of applications outside of
solar enabled glass fibers of sufficient purity and low enough
cost has spurred their use in solar thermal systems (Peill
1997, Zik 1999, Feuermann 1999). While certainly not a
mainstream solar thermal approach, fiber optics-based systems
have progressed enough to warrant a recent review article
(Kandilli 2009). Small-scale demonstrations have been very
encouraging and show the potential for both good performance
and achievement of high temperature (Nakamura 2011).
[0025] FIG. 1 illustrates a thermal treatment system 100 in
accordance with exemplary embodiments of the disclosure.
Thermal treatment system 100 includes a reactor 102, one or
more fiber optic cables 104, a solar concentrator 108, having
an area of concentrated solar power 106, and a container 110.
In the illustrated example, concentrated sunlight is delivered
to reactor 102 via one or more fiber optic cables 104 (e.g. a
fiber optic bundle) located at or proximate area of
concentrated solar power 106 (e.g., the focus of a parabolic
concentrator 108) as shown in FIG. 1. Fiber optic cable 104 is
fed to reactor 102 of the system 100, where the various
individual cables may terminate at, e.g., the outside of the
reactor or lid (e.g., between insulating material 114 and
container 110). In this case, waste container 110 is
illuminated via radiation heat transfer, and container 110 is
contained within insulated reactor 102. System 100 may
additionally include a mirror 112 to concentrate the solar
energy. A mirror size may range from, for example, about 2
m<2 >to about 100 m<2 >or about 2 m<2 >to
about 50 m<2>. Compared to typical solar thermal
reactors, where heat losses to the ambient environment are
driven by radiation and convection, the illustrated reactor
can achieve high temperatures with low solar input by limiting
heat losses to conduction in the surrounding ground. In
accordance with exemplary embodiments of the invention, at
least some of the insulation may be movable. For example, a
solar lid on reactor 102 may be coupled to fiber optic cables,
and the lid can be removed or raised as material is collected
in reactor 102 and then closed during treatment of the biomass
material. See, e.g. system 700, below.
[0026] A design of the solar concentrator may depend on a
variety of factors, based on, for example, physical properties
of the biomass or waste stream to be treated. An estimate of
the energy input required for a family of 4 is from about
4,000 to about 14,000 kJ, depending on specific reaction
process and the temperature of that process. Energy inputs for
families of 10 and shared toilets for 50 individuals are shown
in Table 1. If 3 hours per day of solar operation are assumed,
the power requirement is about 1300 W of net input to the
reactor (using energy estimates for hydrothermal carbonization
at 180° C. and accounting for conduction loss to the
surrounding ground). For readily achievable values for
concentrator reflectivity, secondary reflectivity, intercept
factor, fiber bundle fill factor, fiber Fresnel reflections
and fiber transmission, the solar efficiency can be estimated
to be about 0.46. This efficiency with an average direct
irradiance of 800 W/m<2 >over the operation period
requires a mirror area of around 3.6 m<2 >(diameter
about 2.1 m). This size is certainly small enough for use in a
single family, developing community setting. Note that with
higher efficiency, longer processing time or lower energy
requirements, this size could be significantly reduced. A
larger scale system supporting 50 people could use an area of
about 46 m<2>. This could be achieved with either
multiple smaller units or a decreasing number of larger
diameter concentrators. While a smaller family scale system
may be desirable in some cases, intermediate and large-scale
systems may be scaled for business management applications,
where operations and maintenance can be integrated for
savings.
TABLE 1
Estimated Maximum Energy Required and Solar Area
Mixed Dry
HTC Pyrolysis Pyrolysis
4 person basis
Max energy (kJ) 13911 13341 4064Solar Area
(m<2> ) 3.6 3.6 1.3
10 person basis
Max energy (kJ) 34778 33353 10160Solar Area
(m<2> ) 8.9 8.9 3.0
50 person basis
Max energy (kJ) 173889 166764 50802Solar
Area (m<2> ) 44.5 43.9 14.7
[0027] The system and method described herein may be
particularly suitable for a developing community environment.
In this case, local materials can be used. The scale of such a
system may depend on the degree to which the local labor force
can be trained to build and operate the system, the
availability of local materials, the cost for off-site versus
local fabrication, and the overall economics of the concept as
a business venture. Reactor 102 and solar receiving container
110 can be designed with solar power input scaled accordingly.
[0028] FIGS. 2A and 2B illustrate a system 200 including a
first container 202 and a second container 204, fiber optic
cable 206, a reactor 208, including insulation 210, a biochar
removal door (insulated, sealed, latched shut) (212), a
feedstock entrance door with tracks (insulated sealed, latched
shut) 214, a safety pressure release valve for pyrolysis gases
216, waste inside the reactor 218, an example squat plate in
dashed lines 220, a receiver 222, a vent tube 224 connected to
a wind driven ventilator, a urine diverter 228 (included for
dry pyrolysis toilet), a foot stepping platform 230, a foot
operated lid for the waste input hole 232, a urine collection
container 234 (e.g., for a dry pyrolysis reactor system), and
a waste receiver position 236, where container 204 is in a
collection position and waste receiver 202 in a treatment
position. Systems in accordance with the present disclosure
may also include a rotating mechanism to expose a reactor or
portions thereof (e.g., a container) to one or more fiber
optic cables.
[0029] In the illustrated system, first container 202 and a
second container 204 can be switched between “collecting” and
“treatment” positions, as shown in FIG. 2A. The containers may
be switched using, for example a carousel to move the
reactors—e.g., from the collection position to the treatment
position. Although illustrated with only two containers 202,
204, systems in accordance with the present disclosure may
include additional containers, which may be, for example on a
carousel or track for easy moving between a treatment position
and a collection position. Further, although not illustrated,
systems in accordance with the present disclosure may include
a trap for collecting condensing water vapor from a pyrolysis
treatment rector, a removable tar trap for removing
condensable tars within a pyrolysis reactor, and/or biochar
and/or activated carbon to remove or filter odor-causing
compounds.
[0030] Urine collected in urine collection container 234 may
be treated using solar energy from one or more fiber optic
cables 206 or natural or otherwise concentrated sunlight—e.g.,
urine may be heat treated to temperature and time combinations
that can render it disinfected. Alternatively, a means for
continuously treating human fecal sludge using a
solids-conveying system where an outer solar tube heats up an
inner sheathed auger to produce char may be used.
Alternatively, the urine could be treated using a thin film
flow reactor using germicidal UV light (254 nm). Or, heat
energy from the condensation of water vapor generated during
solid waste treatment can be used to heat the urine to
temperature and time combinations that can render it
disinfected. In accordance with other aspects, a jacketed
recirculation of urine around a pyrolysis reactor can be used
to heat treat urine to temperature and time combinations that
can render it disinfected.
[0031] When a full collection container (e.g., container 202)
is transferred (e.g., via a track and wheel system to a
treatment (e.g., pyrolysis) zone, door 214 can be shut and
sealed with a handle for the user, e.g., similar to a locking
freezer door. The pyrolysis zone includes a gas discharge hole
above the waste-filled collection container for product gases,
roughly 14.2 m<3 >of steam and 0.66 m<3 >of
methane per day per family of four, that can be utilized
onsite for heating and/or driving electrical generators for
lighting and other minor electrical loads. For hydrothermal
carbonization (1-ITC), the pyrolysis zone gas discharge can be
fitted with a 20 psig pressure-relief valve to allow the
reactor to maintain suitable reaction conditions of 180-220°
C. and 18 psig. Fiber-optic cables carrying concentrated solar
light can be fed into the walls of the pyrolysis zone (e.g.,
though walls 210), or through a lid of a container to heat the
container up to reaction temperature ̃400° C. for conventional
pyrolysis.
[0032] FIG. 7 illustrates another system 700 in accordance
with exemplary embodiments of the invention. Similar to
systems 100 and 200, system 700 includes a reactor 702, fiber
optic cables 704, an area of concentrated sunlight 706,
containers 708, 710, a carousel 712 to switch containers 708,
712 between a collection area and a treatment area, a toilet
714, optionally including separate areas for solid 716 and
liquid 718 collection, and a vent 720. All of the components
of system 700 may be the same or similar to corresponding
components of systems 100 and 200 as described herein.
[0033] An estimated maximum energy requirement for the solar
powered pyrolysis reaction is at about 14,000 kJ, assuming the
system is used by 4 people per day (one household) operating
at 34.7 psia and 180° C. An estimated maximum energy
requirement, for charring one person's daily waste at varying
temperatures is shown in FIG. 3 for hydrothermal carbonization
and in FIG. 4 for pre-dried and mixed pyrolysis in. Human
waste is comprised mostly of water, 65% or more, which is
energy intensive to heat and boil due to the high heat
capacity of water. Approximately 12,800 kJ accounts for
heating up wet feces to the boiling point of water and boiling
the water off. The balance of heat accounts for estimated heat
loss through the walls of the reaction zone to the
surroundings. It is important to note that this energy
estimate does not include any energy gained back from the
exothermic pyrolysis reaction which would be driven by any
air/O2 in the system. Exclusion of this energy return allows
one to determine the maximum power requirement to achieve the
reaction temperature. Table 2 lists assumed physical
properties of an exemplary system, such as system 100 or 200.
TABLE 2
Summary of physical properties and mass flow rates
of incoming waste streams
Property Value Units
Mass flow rate feces per person 400 g/day
Mass flow rate urine per person 1017.5 g/day
Estimated specific heat capacity of wet feces 5
J/g-K
Estimated specific heat capacity of dry feces 1
J/g-K
Specific heat capacity of water 4.1813 J/g-K
Mass fraction of water in feces 0.75
Mass fraction of solids in feces 0.25
Heat of vaporization for water 2.257 kJ/g
[0034] The product gas stream of the system can be monitored
in situ using a gas chromatograph mass spectrometer (GC-MS).
Gas products of pyrolysis are predominately CO2 and CH4 but
other noxious gases will likely be present in dilute
concentrations and to ensure that the reactor gases do not
pose an environmental hazard to the user, adjustments can be
made to the oxygen content of the reaction environment. Thus,
a usable product for heating requirements in the single-user
facility or at the local community level can be produced. The
system may include additional controls to ensure proper
temperature, pressure, and solar radiation control for the
solar reactor.
[0035] Exemplary materials of construction for the reactor
include aluminum and stainless steel, both readily available
and affordable. Reaction temperatures are unlikely to reach
temperatures above the melting points of such metals or
alloys. Additionally or alternatively, corrosion resistant
materials such as stainless steel (Inconel, for example) that
can also withstand high temperatures may be used. Several
options for insulation may be suitable to reduce the energy
losses to the environment surrounding the reactor (e.g.,
soil). Viable options include typical fiberglass insulation,
ceramic fiber insulation (alumina or silica), and aerogels.
[0036] Design of the reactor may depend of a variety of
factors, such as chemistry, namely hydrothermal carbonization
(HTC) and conventional pyrolysis, energy requirements, soil
amendment characteristics and optimal use of nutrients as
described below. Hydrothermal carbonization requires lower
reaction temperatures, 180-220° C. but pressures approaching
20 psig while conventional biomass pyrolysis takes place at
atmospheric pressures but much higher temperatures, 400-800°
C. (Libra, 2011). The design of an HTC reactor addresses
pressure and temperature control requirements. At increased
pressures and temperatures, failure of the reactor wall could
lead to a dangerous release in pressure. In both HTC and
pyrolysis reactors, biomass conversion is an exothermic
process, which carries increased risk of thermal runaway.
Accordingly, reactor design accounts for the thermal
properties of the respective system, including heat transfer,
fluid flow, and time-dependent temperature profiles.
Thermocouples, temperature controllers, and data acquisition
software such as LabView or Matlab can be used to aide in the
reactor design. Real-time analysis of the gas species
generated during pyrolysis is used to optimize reaction
conditions and, ultimately, the utility of the biochar. These
data are obtained with the use of GC-MS. Evaluations of HTC
and conventional pyrolysis can balance energy requirements
with nutrient recovery as well as product quality and utility
of by-product gases.
[0037] An exemplary system may include a pyrheliometer—a
device that accurately measures direct solar irradiance. Solar
irradiance measurements may be desired to the optimization of
the solar concentrator equipment and sun-tracking algorithms.
Solar tracking can be accomplished via two pathways: closed-
and open-loop control. Closed-loop control utilizes a
sun-sensor, which is made up of several small cells around the
base of a rod. Throughout the day, the shadow cast down onto
the array changes and indicates the position of the sun in the
sky. This system would be more expensive than open-loop but
has the advantage of feedback control and less risk of error.
The control system also includes a resolver or optical encoder
to translate the data from the tracking system into a command
for motors to adjust the position of the solar
concentrator(s). Open-loop control involves motors that will
adjust the solar collectors according to a pre-determined
program based on latitude, longitude, date and time. This
approach, though more affordable, has a high risk of error and
may require extra maintenance and monitoring from a trained
technician. If solar tracking is desired, a small PV system
may be used to power the tracking motor.
[0038] Biochar, a value added product from the system and
method described herein, has been utilized to improve
agricultural soil fertility, sequester carbon, control
transport of environmental contaminants, and remove pesticides
as a water filter media (although the latter is not envisioned
as a use for the latrine waste biochar). The processes for
generation of biochar also produce gases that can be used as
cooking and heating fuel or supplemental energy for the
biochar production.
[0039] Biochar applied to soil can improve soil structure,
water retention and lower the acidity of the soil (Winsley,
2007). Biochar material has high surface area which is capable
of supporting microbiota and encouraging healthy biological
activity in the soil. These microbiota act as catalysts in
reducing nitrogen loss, making nutrients more available to
plants. Biochar is made up of 70-80% carbon, a much more
condensed quantity when compared to the biomass it is
generated from. When it is placed in the soil, this carbon is
permanently sequestered in this highly stable form for a net
reduction of greenhouse gas emissions (Roberts, 2010). For
this reason it has been proposed as an avenue for carbon
sequestration credits and therefore these systems could be
proliferated (multiplied to many locales) by revenue generated
from selling carbon credits.
[0040] Two major factors that may impact the quality of a
biochar include manufacturing conditions and the biomass
(feedstock) used. Exemplary manufacturing methods include
pyrolysis and hydrothermal carbonization (HTC) as these
achieve high mass yield during the process and generate
biochar with characteristics good for soil amendment (Funke
& Ziegler, 2010; Winsley, 2007; Kumar & Gupta, 2009).
Pyrolysis of animal waste and wastewater sludge have shown to
generate effective biochar for soil amendments; more effective
in agricultural field studies than cellulose/wood based
feedstock (Meyer et al., 2011; Libra et al., 2011; Steinbeiss,
2009). A potential for generation of fuel from the gases
created during pyrolysis has also been documented (Ro et al.,
2010). One study has been conducted which evaluates pyrolysis
of fresh human waste (US Army, 1974). This study verified that
human waste could be converted into a more compact and sterile
material.
[0041] For the reactor design, HTC has the advantage that no
energy intensive pre-drying is necessary and because the waste
is mixed (the waste includes solids and urine) it is thought
that nutrients from the urine (as urine contains at least
triple the mass of N, P and K of feces) will be taken up by
the biochar, which would produce a nutrient enhanced biochar.
Dry pyrolysis does not require a pressure rated reaction
vessel and can be designed to use passive solar drying or
rapid dewatering as the first phase of the solar pyrolysis
process.
[0042] In the case of HTC, biochar can be generated in a
pressure-rated metal reaction vessel and heated to the desired
temperature under autogeneous pressure. The temperatures may
range from about 150-300° C., with 200° C. expected to be
optimal (Libra et al., 2011). The residence times at these
temperatures range from about 10 to 90 minutes. For dry
pyrolysis, the wet urine and fecal material can be collected
in an open vessel and placed in an oven to be heated to the
desired temperature. Dry pyrolysis will require higher
temperatures between about 400-800° C. and the residence time
will also be much greater because pyrolysis cannot begin until
the liquid is evaporated away. Once the feedstock is dried to
constant mass, subsequent pyrolysis times range from about 30
to 90 minutes.
[0043] Ultimate and proximate analysis of the char can be
conducted, including C, N, H, S, elemental analysis, fixed
carbon, moisture content, volatile matter, and ash content.
Macro and micronutrients can be quantified by following
ashing-digestion protocol and analyzing the samples with an
Axial Spectrometer (P and K can be measured using an
inductively coupled plasma (ICP) atomic emissions spectroscopy
(AES)). The biochar product can be analyzed by field emission
scanning electron microscopy (FESEM) to examine pore
structure. Surface area of all resulting biochar can be
measured using the method of Brunauer, Emmett and Teller
(BET). Thermogravimetric analysis (TGA) can be conducted as
well as Fourier Transform Infrared (FTIR) analysis in order to
isolate the types of functional groups before and after
charring.
[0044] It is expected that the biochar yield will be 45-60%
for HTC and 20-35% for dry pyrolysis. The oxygen to carbon
(O/C) ratio should decrease in the conversion to biochar and
the HTC generated biochar will have a higher O/C ratio
compared to that of dry pyrolysis. The abundance of
oxygen-rich organic compounds on the surface of the biochar
generated by HITC adds cation exchange capacity (Kumar, 2011).
In general a successful soil amendment should have an O/C
ratio of less than 0.2 (Spokas, 2010), a volatile matter
content less than 20% (Deenik, 2010), and a BET SA of at least
15 m<2>/g. (Brewer et al., 2011). Additionally, biochar
successful as a soil amendment should exhibit a low intrinsic
pH, high aromaticity, and lower ash content (Brewer et al.,
2011). It is expected that higher amounts of nitrogen and
phosphorus will be found in the HTC biochar as the urine is
combined with feces. There is evidence of higher nitrogen
content with wastewater sludge processed by HTC, but never
with mixed fresh human excreta (Hossain et al. 2010). The
option of separation of urine and feces may determine biochar
quality, energy requirements and nutrient recovery
optimization.
[0045] Pyrolysis of the combined urine and feces may
mineralize the nutrients found in human excreta, such as
nitrogen, phosphorus, and potassium, making them bioavailable
for plants. At a biochar yield of 45%, an ideal 9 g of
nitrogen and 1 g of phosphorus could be recovered per person
per day through the HTC process (Torondel, 2010). Nitrogen and
phosphorus recovery from urine alone has been demonstrated
through the use of solar thermal evaporation from exposure to
direct sunlight. A pilot-scale study evaporating 50 L of
undiluted urine yielded 360 g of fertilizer (2% nitrogen and
2% phosphorus by weight), equaling approximately 0.2 g of
nitrogen and 0.2 g of phosphorus per person per day. The
urine-derived fertilizer led to biomass yields and nutrient
uptakes comparable to those from commercial fertilizers
(Antonini 2012).
[0046] Potential benefits of urine separation can be weighed
alongside the added cost of separate urine purification. In
the event that urine is separated for nutrient recovery,
pathogens may desirably be inactivated by heat. This scenario
may also consider fecal contaminants due to the potential for
fecal cross-contamination during urine collection (WHO, 2006).
Enteric viruses are killed rapidly at temperatures of 60° C.
Entamoeba hystolytica cysts and hookworm eggs are killed after
five minutes at 50° C. Schistosome eggs require one hour at
50° C. and Taenia eggs 10 minutes at 59° C. Bacteria such as
Vibrio cholerae and E. coli are killed rapidly above 55 or 60°
C. respectively and Salmonella requires 15 to 20 min at 60° C.
(Feachem 1980, Gottas 1956). Therefore, in the event that
urine is separated for nutrient recovery, a temperature of at
least 65° C. can be used for pathogen inactivation. This
temperature is practical to achieve outside of the reactor
through a passive solar thermal process. Additionally, flowing
source-separated urine through a parabolic reflector could
take advantage of natural UVB rays from the sun for pathogen
inactivation (Mbonimpa 2012). Exemplary systems include
thermal and/or natural UV inactivation of pathogens.
[0047] Both the initial human waste and biochar produced can
be tested for indicator organisms of known pathogens. The
material can be diluted into suspension and inoculated with
the appropriate culture for each type of bacteria, including
mesophile, thermophile, the organic decomposition bacteria,
coliform bacteria, fecal coliform, E. coli salmonella and
enterococci. Additional testing can be conducted for regrowth
of indicator organisms during storage of biochar and more
advanced testing for thermotolerant spores and cysts. Reactor
exhaust can be analyzed for major hydrocarbons, sulfur
containing gases, carbon monoxide, carbon dioxide and higher
heating values. This analysis can be done with a GC-MS. This
may provide information regarding whether the gases generated
in either method present a health risk to the user or if they
can be effectively harnessed as an energy source.
[0048] Various factors that can improve the performance of the
system include: the tracking performance, reaction time, and
insulation. In accordance with exemplary embodiments, the
system exhibits hygienic reliability in terms of disinfecting
waste on a consistent manner under a given environmental
condition without the need for daily adjustments. An exemplary
system also provides safe thermal, pressure and gaseous
conditions by monitoring these inside the user compartment of
the system.
[0049] Individual components which may be optimized for
performance and cost include the solar collectors, any
necessary tracking system, the reaction chamber, and the
biochar production process. Additionally the biochar may be
evaluated for soil amendment capabilities as well as nutrient
value.
[0050] In evaluating the cost of a waste treatment system, a
life cycle approach may be taken that considers not just
construction costs, but also costs related to the sustainable
delivery of a sanitation service. The system may be maintained
to ensure that the service level remains the same as
originally intended. Thus “costs” refer to expenditures
incurred by the household or community (in case of the public
toilet/system) for construction, operation and maintenance,
and rehabilitation. This analysis helps one understand cost
drivers so as to enable more cost effective service delivery.
The benefits, which include elimination of costs associated
with emptying, transporting, treating and disposing of
traditional latrine human waste material as well as the value
added material can be balanced against the costs of the
system.
[0051] Table 3 shows cost estimates for system components,
annualized and reported as a cost per person per day (6%
discount rate and 20 year life). The scenarios analyzed range
from household systems (for 4 and 10 individuals) to shared
community systems (50 individuals). An estimate of the cost of
small-scale solar concentrator systems using fiber optics is
in the range of $200-500/m<2 >with an average of
$350/m<2 >used in the calculations. The size and cost
associated with the solar concentrator system for each biochar
production method are shown in Table 3. Other system costs
include the solar reactor, toilet base structure and
superstructure. The cost estimate for the reactor associated
with each system size depends on the desired temperature of
reaction and orientation/automation of the collection area
below the toilet. Assuming a reactor design without costly
automation and with the use of aluminum or stainless steel; a
system that serves 4 people is estimated to cost $230 for
aluminum or $545 for stainless steel. A system serving 50
people would require a larger reactor for pyrolysis and is
estimated at $700 for aluminum or $1635 for stainless. The
construction of the collection area and the platform on which
to stand in the bathroom can be designed and built out of
local materials, e.g., reinforced concrete and brick/mortar;
estimated at $100. The superstructure can be largely up to the
users, but could likely be safe and private for less than $50.
Table 3 shows that the final cost per person per day for these
toilet systems are in the range of $0.03-0.10, indicating that
the system has a very feasible economic outlook.
TABLE 3
Solar Energy and Capital Cost Estimates
Mixed Dry
HTC Pyrolysis Pyrolysis
4 person basis
Max energy (kJ) 13911 13341 4064Solar Area
(m<2>) 3.6 3.6 1.3Solar Cost
@$350/m<2>
$1,257 $1,253 $438
Additional Toilet Costs $380 $380 $380
Total Capital Costs $1,637 $1,633 $818
Annualized Cost $143 $142 $71
Cost per person per day $0.10 $0.10 $0.05
10 person basis
Max energy (kJ) $34,778 $33,353 $10,160Solar
Area (m<2>) $9 $9 $3Solar Cost
@$350/m<2>
$3,129 $3,101 $1,061
Additional Toilet Costs $380 $380 $470
Total Capital Costs $3,509 $3,481 $1,531
Annualized Cost $306 $303 $133
Cost per person per day $0.08 $0.08 $0.04
50 person basis
Max energy (kJ) $173,889 $166,764
$50,802Solar Area (m<2>) $45 $44
$15Solar Cost @$350/m<2>
$15,582 $15,351 $5,142
Additional Toilet Costs $850 $850 $850
Total Capital Costs $16,432 $16,201 $5,992
Annualized Cost $1,433 $1,412 $522
Cost per person per day $0.08 $0.08 $0.03
[0052] The value of the products produced can also be factored
into the economic picture. Biochar is incorporated at a
conservative price of $57 per ton, based on biochar without
any nutrient content (McCarl et al., 2008). Assuming 400 g of
feces per person and a 50% mass yield during the pyrolysis
process, a daily value for biochar was calculated. It was
calculated that 0.17 m<3 >of methane is produced per
person per day and this added value is incorporated into Table
4 at a cost of $80 per 1,000 m<3 >(IndexMundi, 2012). In
the case of urine diversion and purification, the product has
a high nutrient value and a current price of $506/ton ammonium
nitrate (34% N) and $665/ton of a 45% super phosphate (USDA
2012). Table 4 shows the overall value of the products
produced in one day from the system designs described herein.
[0053] The technology can serve individual families but
additionally could be more economical in peri-urban
communities. Depending on the value of the value added
products, shared community toilets could generate a large
amount of nutrient infused biochar as well as be a site for
additional community services such as a kitchen, served by the
flammable gases produced during the pyrolysis process.
Additionally, maintenance could be paid for by biochar or
nutrient sales to rural areas, carbon credits associated with
biochar and toilet system user fees.
TABLE 4
Value Added Product revenue.
Number of users: 4 10 50
Daily Biochar Value $0.01 $0.03 $0.13
Daily Methane Value $0.05 $0.14 $0.68
Daily Nutrient Value $0.07 $0.16 $0.82
[0054] The alternatives for the system design desirably
include ease of use and maintenance, safety, affordability,
and cultural appropriateness in regards to sanitation
practices. A squat or a pedestal/sitting toilet design can be
used depending on the cultural preference of end users. For
the dry pyrolysis application, a urine diversion variant
toilet can be used. The toilet seat may have a slightly
elevated position above the floor to minimize water or other
cleaning liquid entering the receiver/reactor through the
input holes. Foot operated hole seals may be provided to
minimize odor and help keep liquid out. A latrine floor may be
made of smooth, polished, and durable materials to minimize
odor causing adsorption and facilitate cleaning (Rieck,
Muench, 2011). Floor drains may be provided to avoid the
possibility of reactor/receiver area flooding as some users
may utilize the restroom as a bath/shower space for lack of
other space. Wind driven ventilation may be used to keep odor
to an acceptable level. If desired, however, wood ash, lime,
sawdust, soil, etc. can be used to cover fresh excreta. The
user may slide/guide the reactor/receiver to the location of
the reactor lid and secure the lid in place. This can be done
routinely, e.g., every evening after transferring the
pyrolysis end product to storage for later sale/use. The use
of guides to move the reactor/receivers reduces accidental
spilling of raw excreta. For the safety of the user, a
temperature measurement unit may be installed to ensure that
the reactor contents are cool enough to open. Periodically the
user may be expected to replace the o-ring seals that help
maintain a pressure seal for the reactor.
[0055] Turning now to FIG. 5, a method 500, which has been
described above, is illustrated. Method 500 includes the steps
of providing a solar collector to obtain concentrated solar
thermal energy (step 502), providing a reactor (step 504),
providing biomass to the reactor (step 506), providing
concentrated solar thermal energy to the reactor using one or
more fiber optic cables, (step 508) and treating the biomass
with the concentrated solar thermal energy (step 508). Step
502 may include providing any suitable solar collector, such
as concentrator 108. Step 504 may include providing any
suitable reactor, such as reactor 102, 208, or 702. Providing
biomass, step 506, may include, for example, providing animal
waste, such as human waste, to the reactor. Concentrated solar
thermal energy is provided to a solar reactor during step 508
using the techniques described herein—e.g., using fiber optic
cables with fused fiber ends, terminating the end of the
fibers prior to reaching the container, and the like. Method
500 may additionally include additional steps, as described
herein, including rotating a carousel to expose the reactor to
one or more fiber optic cables, using hydrothermal
carbonization or pyrolysis, removing condensable tars within
pyrolysis gas using a removable tar trap prior to further
treatment or use of a gas, removing odor causing compounds
from the pyrolysis gas using one or more of a biochar and
activated carbon packed filter bed, and separately or not
treating urine.
[0056] FIG. 6 illustrates another method 600 in accordance
with yet additional embodiments of the invention. Method 600
includes providing a waste treatment system comprising a solar
collector and a reactor (step 602), wherein the reactor
receives concentrated solar energy from the solar collector,
exposing solid waste to the concentrated solar energy in the
reactor to produce char (step 604); and exposing liquid waste
to one or more of concentrated and passive solar energy to
treat the liquid waste (step 606). The steps of method 600 may
employ any of the corresponding techniques described herein.
For example, step 602 may include providing a system as
described in connection with FIG. 1 or FIG. 2A or 2B. Step 604
may include exposing solid waste in a container to
concentrated sunlight as described in connection with FIGS. 1,
2A and 2B. And step 606 may include any of the urine treatment
techniques described herein.
[0057] The present invention has been described above with
reference to a number of exemplary embodiments and examples.
It should be appreciated that the particular embodiments shown
and described herein are illustrative of the exemplary
embodiments of the invention and its best mode, and are not
intended to limit the scope of the invention. For example,
although the invention has been described in connection with a
system and method for treating human waste, the system and
method may be used to treat other forms of animal waste. It
will be recognized that changes and modifications may be made
to the embodiments described herein without departing from the
scope of the present invention. These and other changes or
modifications are intended to be included within the scope of
the present invention.
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