https://content.cu.edu/techexp/show_NCSum.cfm?NCS=1503403
A University of Colorado research group led by Alan Weimer
has taken on the challenge of “Reinventing the Toilet.” In
September of 2012, this group (with Principal Investigator
Karl Linden) received funding from the Bill & Melinda
Gates Foundation to develop a novel toilet that produces
char from waste using solar energy. This toilet, the
Sol-Char, is a waterless, self-contained toilet that can
function completely off the grid by capturing readily
available solar energy. Concentrated sunlight is delivered
to fiber optic bundles located at the focus of parabolic
concentrators; the fiber optic cables are fed to the
reaction compartment of the Sol-Char where the various
individual cables are terminated at an outer or
“solar” lid positioned over the waste collection container.
The innovative transmission of solar power illuminates the
inner collection container and disinfects the waste though
convection and radiation heat transfer. The reaction
compartment comprises two containers that are alternated
between “collection” and “reaction” modes via a simple
carousel system that can be automated (powered with
photovoltaic energy) or manually controlled. The
reactor is designed to achieve high temperatures with
minimal heat loss due to specially designed insulation and
produces a safe and useable product. The Sol-Char toilet can
be developed for virtually any number of users with solar
power input scaled accordingly. Means for innovative odor
control and final product storage/ collection (for later use
as a soil amendment) are also being developed as a part of
the Sol-Char.
Solar-driven
thermal toilet with biochar production (video)
https://www.youtube.com/channel/UCepQCZ2v5mZ3YSMGWsYZ-4A
Sol-Char Toilet Channel
https://www.youtube.com/watch?v=D8Mjr6_Rea8
Chip Fisher: Demonstration of Sol-Char Toilet
Exhibit (University of Colorado Boulder, USA), P. 2
https://www.youtube.com/watch?v=sDehxJBknFg
Solar-driven thermal toilet with biochar
production (Scott Summers, University of Colorado)
https://www.youtube.com/watch?v=uaPsdpSoohI
Overview of the sol-char toilet
https://vimeo.com/129238329
Sol-Char Toilet - Overview on Vimeo
https://www.researchgate.net/publication/267308950_337056_The_Sol-Char_Toilet_Concentrated_Solar_Power_Transported_By_Fiber_Optics_for_Pyrolysis_of_Human_Waste_to_Biochar
Conference: 13 AIChE Annual Meeting
The Sol-Char Toilet: Concentrated Solar Power
Transported By Fiber Optics for Pyrolysis of Human Waste
to Biochar
Abstract
Currently, 2.6 billion people on the planet do not have
access to adequate sanitation and many communities in the
developing world have neither the facilities nor the
resources to properly treat human waste, leading to open
defecation posing enormous public health risks as well as
issues related to individual dignity and safety.
Sanitation is not a problem unique to developing countries
– modern sanitation processes are also unsustainable due
to their often massive requirements for energy and water.
The Sol-Char Toilet, a solar waste treatment technology
developed at the University of Colorado Boulder, takes
advantage of our most abundant renewable resource: the
sun. In the Sol-Char Toilet, concentrated solar power
(CSP) is transmitted through fiber optic cables to drive
pyrolysis of human waste, converting a hazardous and
unusable material to biochar. Biochar is a carbonized
solid product of thermal biomass decomposition consisting
largely of condensed aromatic zones that when applied as a
soil amendment imparts agronomic benefits and is
recalcitrant over a long timescale (102 – 103years).
Biochar presents a solution relevant to the world today:
reducing greenhouse gas emissions by sequestering carbon
in biochar for several hundreds of years or even
millennia. The over-reaching goal of the project is to
develop a cost-effective, self-contained, and sustainable
sanitation process by which human waste can be converted
to useful products without connection to water, sewer or
electricity. Sunlight is concentrated to nearly 2000 Suns
by a parabolic mirror, directed into a fiber optic bundle,
and routed to a solar hood that directly irradiates a
pyrolysis reactor. Two identical reactor vessels are
switched between a pyrolysis location under the solar hood
and a toilet location via a rotating carousel mechanism,
thus achieving a semi-continuous pyrolysis process during
daylight hours. The Sol-Char Toilet prototype represents a
novel application of CSP to the areas of environmental,
sanitation, and reaction engineering. This presentation
will focus on the design and operation of the 1 kW
Sol-Char Toilet prototype designed and constructed at the
University of Colorado at Boulder.
Sol-Char Sanitation
solchar@colorado.edu
1111 Engineering Center Drive
428 UCB
Boulder, CO 80309
Fax: 303-492-7317
US20130341175
Thermal
Treatment System and Method
Inventor: LINDEN KARL, et al.
A improved solar biochar reactor, system including the
reactor, and methods of forming and using the reactors and
systems are disclosed. The methods and system as described
herein provide sufficient solar energy to a biochar reactor
to convert animal waste or other biomass to biochar in a
relatively cost-effective manner.
FIELD
OF THE INVENTION
[0002] The present disclosure generally relates to thermal
treatment systems and methods. More particularly, exemplary
embodiments of the disclosure relate to systems and methods
that use solar thermal processes to produce biochar from
biomass.
BACKGROUND
OF THE DISCLOSURE
[0003] Animal waste, such as human waste, can be an agent
that carries and/or transmits infectious pathogens.
Accordingly, such waste is often treated. Typical sewage
treatment requires significant infrastructure and
large-scale plants to treat the waste. Unfortunately, such
systems may not be suitable in developing areas or where
such large-scale, high-infrastructure systems are not
practical.
[0004] Biochar reactors can be used to treat animal waste in
areas where typical sewage treatment systems are not
practical. A typical biochar production reactor relies on
combustion of material to provide the necessary heat to
convert biomass into one or more desired products.
Unfortunately, use of combustion to heat the reactor may
generate unwanted greenhouse gases.
[0005] Other bioreactors may rely on sunlight to produce
requisite reactor temperatures for conversion of biomass to
desired products. To achieve the requisite temperatures for
such reactions, the solar reactors use concentrated
sunlight. For example, a solar biochar reactor often
includes a reactor located at a focus of an imaging optic,
such as a parabola. Alternatively, solar furnaces or
beam-down towers may be used; however, additional optical
elements required for such systems increase the cost of the
systems and the systems generally require sophisticated
optical devices to achieve the suitably high solar
concentrations.
[0006] Accordingly, improved solar biochar reactors and
methods of forming and using the reactors are desired.
SUMMARY
OF THE DISCLOSURE
[0007] Various embodiments of the present disclosure relate
to improved solar biochar reactors, systems including the
reactors, and methods of forming and using the reactors and
systems. While the ways in which the various drawbacks of
the prior art are discussed in greater detail below, in
general, a method and system as described herein provide
sufficient solar energy to a biochar reactor to convert
animal waste or other biomass to biochar in a relatively
cost-effective manner.
[0008] In accordance with various embodiments of the
disclosure, a thermal treatment system includes a solar
concentrator having an area of concentrated solar power, one
or more fiber optic cables, the one or more fiber optic
cables having a first end proximate*the area of concentrated
solar power and a second end, a solar reactor coupled to the
second end of the one or more fiber optic cables, the
reactor comprising, a container to receive material to be
treated, and insulating material surrounding the container.
In accordance with various aspects of these embodiments, the
system is used to treat animal waste, such as human waste.
In accordance with further aspects, the thermal treatment
system includes a urine diversion device. In accordance with
further embodiments, the reactor is a hydrothermal
carbonization reactor or a pyrolysis reactor. In accordance
with yet additional aspects of these embodiments, the
treatment system includes a rotating mechanism to expose a
container to the one or more fiber optic cables. And, in
accordance with further embodiments, the fiber optic cables
are isolated from the reactor and the fiber optic cables may
have fused ends. The system may further include a carousel
to transfer containers between a treatment area and a
collection area.
[0009] In accordance with further exemplary embodiments of
the disclosure, a method to treat biomass includes providing
a solar collector to obtain concentrated solar thermal
energy, providing a reactor, providing biomass, such as
animal waste, to the reactor, providing concentrated solar
thermal energy to the reactor using one or more fiber optic
cables, and treating the biomass with the concentrated solar
thermal energy. In accordance with various aspects of these
embodiments, the method further includes a step of rotating
a carousel to expose the reactor or container to one or more
fiber optic cables. In accordance with further aspects, the
fiber optic cables that are used include fused ends. In
accordance with further aspects, the step of treating the
biomass with the concentrated solar thermal energy comprises
using hydrothermal carbonization or pyrolysis. In accordance
with yet further aspects, the method includes condensing
water vapor. And, in accordance with yet further aspects,
the method includes removing condensable tars within
pyrolysis gas using a removable tar trap prior to further
treatment or use of a gas. The method may also include
removing odor causing compounds from the pyrolysis gas using
one or more of a biochar and activated carbon packed filter
bed.
[0010] In accordance with yet additional exemplary
embodiments of the disclosure, a method to treat animal
waste includes providing a waste treatment system comprising
a solar collector and a reactor, wherein the reactor
receives concentrated solar energy from the solar collector,
exposing solid waste to the concentrated solar energy in the
reactor to produce char; and exposing liquid waste to one or
more of concentrated and passive solar energy to treat the
liquid waste. In accordance with various aspects of these
embodiments, the method further includes a step of rotating
a carousel to expose the reactor or a container therein to
one or more fiber optic cables. In accordance with further
aspects, the fiber optic cables that are used include fused
ends. In accordance with further aspects, the step of
treating the biomass with the concentrated solar thermal
energy comprises using hydrothermal carbonization or
pyrolysis. In accordance with yet further aspects, the
method includes condensing the water vapor. And, in
accordance with yet further aspects, the method includes
removing condensable tars within pyrolysis gas using a
removable tar trap prior to further treatment or use of a
gas. The method may also include removing odor causing
compounds from the pyrolysis gas using one or more of a
biochar and activated carbon packed filter bed.
[0011] The system and method disclosed herein can be used to
produce biochar from animal waste, such as human waste,
using solar thermal processes, such as ultraviolet/thermal
driven disinfection, hydrothermal carbonization, and/or
pyrolysis. The system and method can be used for, e.g.,
solar-driven hydrothermal pyrolysis and treatment of mixed
human waste, without need for intensive pre-drying, to
produce a char that has advantages in soil applications for
agriculture. In addition to treating waste and producing
char, other valuable end products may be produced using the
system and method described herein.
[0012] Both the foregoing summary and the following detailed
description are exemplary and explanatory only and are not
restrictive of the disclosure or the claimed invention.
BRIEF
DESCRIPTION OF THE DRAWING FIGURES
[0013]
The exemplary embodiments of the present invention will be
described in connection with the appended drawing figures
in which like numerals denote like elements and:
[0014]
FIG. 1 illustrates a thermal treatment system in
accordance with exemplary embodiments of the invention.
[0015]
FIGS. 2A and 2B illustrate another thermal treatment
system in accordance with additional embodiments of the
invention.
[0016]
FIG. 3 illustrates hydrothermal carbonization energy
requirements.
[0017]
FIG. 4 illustrates energy vs. process temperature for
mixed or dry waste.
[0018]
FIG. 5 illustrates a method in accordance with further
exemplary embodiments of the invention.
[0019]
FIG. 6 illustrates another method in accordance with
additions embodiments of the invention.
[0020]
FIG. 7 illustrates yet another thermal treatment system in
accordance with additional embodiments of the invention.
[0021] It will be appreciated that elements in the figures
are illustrated for simplicity and clarity and have not
necessarily been drawn to scale. For example, the dimensions
of some of the elements in the figures may be exaggerated
relative to other elements to help to improve understanding
of illustrated embodiments of the present invention.
DETAILED
DESCRIPTION OF THE INVENTION
[0022] As set forth in more detail below, the present
disclosure provides improved solar biochar reactors, systems
including the reactors, and methods of forming and using the
reactors and systems. The reactors, systems, and methods may
be used to treat biomass, such as animal waste and convert
the biomass to biochar, which may be used for various
beneficial applications.
[0023] The systems and method described herein use
concentrated sunlight to obtain desired operating
temperatures within a reactor. In traditional solar thermal
systems, the reactor or receiver is located at the focus of
the imaging optic, which is typically a parabola. Several
concepts have been proposed, and a few have been built,
which utilize additional optical elements to redirect the
concentrated beam to a more convenient location, such as on
the ground level. These include solar furnaces and beam-down
towers. Additional optical elements for this redirection
drive up costs and require the use of sophisticated optical
devices to achieve high concentrations. Thus, designing
solar thermal reactors where their location is driven by
process rather than optical requirements has not been a
successful development path for large-scale applications. To
overcome these issues, in accordance with various exemplary
embodiments of the invention, concentrated sunlight is
delivered via fiber optic cables from a concentrated source
of sunlight to a reactor.
[0024] The concept of solar concentrators using fiber optics
for delivery of sunlight was first proposed over thirty
years ago (Kato 1976); however, the successful demonstration
of this approach was only made possible after the
development of improved fiber optic technology for
communications. The growth in use of fiber optics for a
number of applications outside of solar enabled glass fibers
of sufficient purity and low enough cost has spurred their
use in solar thermal systems (Peill 1997, Zik 1999,
Feuermann 1999). While certainly not a mainstream solar
thermal approach, fiber optics-based systems have progressed
enough to warrant a recent review article (Kandilli 2009).
Small-scale demonstrations have been very encouraging and
show the potential for both good performance and achievement
of high temperature (Nakamura 2011).
[0025] FIG. 1 illustrates a thermal treatment system 100 in
accordance with exemplary embodiments of the disclosure.
Thermal treatment system 100 includes a reactor 102, one or
more fiber optic cables 104, a solar concentrator 108,
having an area of concentrated solar power 106, and a
container 110. In the illustrated example, concentrated
sunlight is delivered to reactor 102 via one or more fiber
optic cables 104 (e.g. a fiber optic bundle) located at or
proximate area of concentrated solar power 106 (e.g., the
focus of a parabolic concentrator 108) as shown in FIG. 1.
Fiber optic cable 104 is fed to reactor 102 of the system
100, where the various individual cables may terminate at,
e.g., the outside of the reactor or lid (e.g., between
insulating material 114 and container 110). In this case,
waste container 110 is illuminated via radiation heat
transfer, and container 110 is contained within insulated
reactor 102. System 100 may additionally include a mirror
112 to concentrate the solar energy. A mirror size may range
from, for example, about 2 m<2 >to about 100 m<2
>or about 2 m<2 >to about 50 m<2>. Compared
to typical solar thermal reactors, where heat losses to the
ambient environment are driven by radiation and convection,
the illustrated reactor can achieve high temperatures with
low solar input by limiting heat losses to conduction in the
surrounding ground. In accordance with exemplary embodiments
of the invention, at least some of the insulation may be
movable. For example, a solar lid on reactor 102 may be
coupled to fiber optic cables, and the lid can be removed or
raised as material is collected in reactor 102 and then
closed during treatment of the biomass material. See, e.g.
system 700, below.
[0026] A design of the solar concentrator may depend on a
variety of factors, based on, for example, physical
properties of the biomass or waste stream to be treated. An
estimate of the energy input required for a family of 4 is
from about 4,000 to about 14,000 kJ, depending on specific
reaction process and the temperature of that process. Energy
inputs for families of 10 and shared toilets for 50
individuals are shown in Table 1. If 3 hours per day of
solar operation are assumed, the power requirement is about
1300 W of net input to the reactor (using energy estimates
for hydrothermal carbonization at 180° C. and accounting for
conduction loss to the surrounding ground). For readily
achievable values for concentrator reflectivity, secondary
reflectivity, intercept factor, fiber bundle fill factor,
fiber Fresnel reflections and fiber transmission, the solar
efficiency can be estimated to be about 0.46. This
efficiency with an average direct irradiance of 800 W/m<2
>over the operation period requires a mirror area of
around 3.6 m<2 >(diameter about 2.1 m). This size is
certainly small enough for use in a single family,
developing community setting. Note that with higher
efficiency, longer processing time or lower energy
requirements, this size could be significantly reduced. A
larger scale system supporting 50 people could use an area
of about 46 m<2>. This could be achieved with either
multiple smaller units or a decreasing number of larger
diameter concentrators. While a smaller family scale system
may be desirable in some cases, intermediate and large-scale
systems may be scaled for business management applications,
where operations and maintenance can be integrated for
savings.
TABLE 1
Estimated
Maximum Energy Required and Solar Area
Mixed Dry
HTC Pyrolysis Pyrolysis
4 person basis
Max energy (kJ) 13911 13341 4064Solar Area
(m<2> ) 3.6 3.6 1.3
10 person basis
Max energy (kJ) 34778 33353 10160Solar
Area (m<2> ) 8.9 8.9 3.0
50 person basis
Max energy (kJ) 173889 166764 50802Solar
Area (m<2> ) 44.5 43.9 14.7
[0027] The system and method described herein may be
particularly suitable for a developing community
environment. In this case, local materials can be used. The
scale of such a system may depend on the degree to which the
local labor force can be trained to build and operate the
system, the availability of local materials, the cost for
off-site versus local fabrication, and the overall economics
of the concept as a business venture. Reactor 102 and solar
receiving container 110 can be designed with solar power
input scaled accordingly.
[0028] FIGS. 2A and 2B illustrate a system 200 including a
first container 202 and a second container 204, fiber optic
cable 206, a reactor 208, including insulation 210, a
biochar removal door (insulated, sealed, latched shut)
(212), a feedstock entrance door with tracks (insulated
sealed, latched shut) 214, a safety pressure release valve
for pyrolysis gases 216, waste inside the reactor 218, an
example squat plate in dashed lines 220, a receiver 222, a
vent tube 224 connected to a wind driven ventilator, a urine
diverter 228 (included for dry pyrolysis toilet), a foot
stepping platform 230, a foot operated lid for the waste
input hole 232, a urine collection container 234 (e.g., for
a dry pyrolysis reactor system), and a waste receiver
position 236, where container 204 is in a collection
position and waste receiver 202 in a treatment position.
Systems in accordance with the present disclosure may also
include a rotating mechanism to expose a reactor or portions
thereof (e.g., a container) to one or more fiber optic
cables.
[0029] In the illustrated system, first container 202 and a
second container 204 can be switched between “collecting”
and “treatment” positions, as shown in FIG. 2A. The
containers may be switched using, for example a carousel to
move the reactors—e.g., from the collection position to the
treatment position. Although illustrated with only two
containers 202, 204, systems in accordance with the present
disclosure may include additional containers, which may be,
for example on a carousel or track for easy moving between a
treatment position and a collection position. Further,
although not illustrated, systems in accordance with the
present disclosure may include a trap for collecting
condensing water vapor from a pyrolysis treatment rector, a
removable tar trap for removing condensable tars within a
pyrolysis reactor, and/or biochar and/or activated carbon to
remove or filter odor-causing compounds.
[0030] Urine collected in urine collection container 234 may
be treated using solar energy from one or more fiber optic
cables 206 or natural or otherwise concentrated
sunlight—e.g., urine may be heat treated to temperature and
time combinations that can render it disinfected.
Alternatively, a means for continuously treating human fecal
sludge using a solids-conveying system where an outer solar
tube heats up an inner sheathed auger to produce char may be
used. Alternatively, the urine could be treated using a thin
film flow reactor using germicidal UV light (254 nm). Or,
heat energy from the condensation of water vapor generated
during solid waste treatment can be used to heat the urine
to temperature and time combinations that can render it
disinfected. In accordance with other aspects, a jacketed
recirculation of urine around a pyrolysis reactor can be
used to heat treat urine to temperature and time
combinations that can render it disinfected.
[0031] When a full collection container (e.g., container
202) is transferred (e.g., via a track and wheel system to a
treatment (e.g., pyrolysis) zone, door 214 can be shut and
sealed with a handle for the user, e.g., similar to a
locking freezer door. The pyrolysis zone includes a gas
discharge hole above the waste-filled collection container
for product gases, roughly 14.2 m<3 >of steam and 0.66
m<3 >of methane per day per family of four, that can
be utilized onsite for heating and/or driving electrical
generators for lighting and other minor electrical loads.
For hydrothermal carbonization (1-ITC), the pyrolysis zone
gas discharge can be fitted with a 20 psig pressure-relief
valve to allow the reactor to maintain suitable reaction
conditions of 180-220° C. and 18 psig. Fiber-optic cables
carrying concentrated solar light can be fed into the walls
of the pyrolysis zone (e.g., though walls 210), or through a
lid of a container to heat the container up to reaction
temperature ̃400° C. for conventional pyrolysis.
[0032] FIG. 7 illustrates another system 700 in accordance
with exemplary embodiments of the invention. Similar to
systems 100 and 200, system 700 includes a reactor 702,
fiber optic cables 704, an area of concentrated sunlight
706, containers 708, 710, a carousel 712 to switch
containers 708, 712 between a collection area and a
treatment area, a toilet 714, optionally including separate
areas for solid 716 and liquid 718 collection, and a vent
720. All of the components of system 700 may be the same or
similar to corresponding components of systems 100 and 200
as described herein.
[0033] An estimated maximum energy requirement for the solar
powered pyrolysis reaction is at about 14,000 kJ, assuming
the system is used by 4 people per day (one household)
operating at 34.7 psia and 180° C. An estimated maximum
energy requirement, for charring one person's daily waste at
varying temperatures is shown in FIG. 3 for hydrothermal
carbonization and in FIG. 4 for pre-dried and mixed
pyrolysis in. Human waste is comprised mostly of water, 65%
or more, which is energy intensive to heat and boil due to
the high heat capacity of water. Approximately 12,800 kJ
accounts for heating up wet feces to the boiling point of
water and boiling the water off. The balance of heat
accounts for estimated heat loss through the walls of the
reaction zone to the surroundings. It is important to note
that this energy estimate does not include any energy gained
back from the exothermic pyrolysis reaction which would be
driven by any air/O2 in the system. Exclusion of this energy
return allows one to determine the maximum power requirement
to achieve the reaction temperature. Table 2 lists assumed
physical properties of an exemplary system, such as system
100 or 200.
TABLE
2
Summary
of physical properties and mass flow rates of incoming
waste streams
Property Value Units
Mass flow rate feces per person 400 g/day
Mass flow rate urine per person 1017.5 g/day
Estimated specific heat capacity of wet feces 5
J/g-K
Estimated specific heat capacity of dry feces 1
J/g-K
Specific heat capacity of water 4.1813 J/g-K
Mass fraction of water in feces 0.75
Mass fraction of solids in feces 0.25
Heat of vaporization for water 2.257 kJ/g
[0034] The product gas stream of the system can be monitored
in situ using a gas chromatograph mass spectrometer (GC-MS).
Gas products of pyrolysis are predominately CO2 and CH4 but
other noxious gases will likely be present in dilute
concentrations and to ensure that the reactor gases do not
pose an environmental hazard to the user, adjustments can be
made to the oxygen content of the reaction environment.
Thus, a usable product for heating requirements in the
single-user facility or at the local community level can be
produced. The system may include additional controls to
ensure proper temperature, pressure, and solar radiation
control for the solar reactor.
[0035] Exemplary materials of construction for the reactor
include aluminum and stainless steel, both readily available
and affordable. Reaction temperatures are unlikely to reach
temperatures above the melting points of such metals or
alloys. Additionally or alternatively, corrosion resistant
materials such as stainless steel (Inconel, for example)
that can also withstand high temperatures may be used.
Several options for insulation may be suitable to reduce the
energy losses to the environment surrounding the reactor
(e.g., soil). Viable options include typical fiberglass
insulation, ceramic fiber insulation (alumina or silica),
and aerogels.
[0036] Design of the reactor may depend of a variety of
factors, such as chemistry, namely hydrothermal
carbonization (HTC) and conventional pyrolysis, energy
requirements, soil amendment characteristics and optimal use
of nutrients as described below. Hydrothermal carbonization
requires lower reaction temperatures, 180-220° C. but
pressures approaching 20 psig while conventional biomass
pyrolysis takes place at atmospheric pressures but much
higher temperatures, 400-800° C. (Libra, 2011). The design
of an HTC reactor addresses pressure and temperature control
requirements. At increased pressures and temperatures,
failure of the reactor wall could lead to a dangerous
release in pressure. In both HTC and pyrolysis reactors,
biomass conversion is an exothermic process, which carries
increased risk of thermal runaway. Accordingly, reactor
design accounts for the thermal properties of the respective
system, including heat transfer, fluid flow, and
time-dependent temperature profiles. Thermocouples,
temperature controllers, and data acquisition software such
as LabView or Matlab can be used to aide in the reactor
design. Real-time analysis of the gas species generated
during pyrolysis is used to optimize reaction conditions
and, ultimately, the utility of the biochar. These data are
obtained with the use of GC-MS. Evaluations of HTC and
conventional pyrolysis can balance energy requirements with
nutrient recovery as well as product quality and utility of
by-product gases.
[0037] An exemplary system may include a pyrheliometer—a
device that accurately measures direct solar irradiance.
Solar irradiance measurements may be desired to the
optimization of the solar concentrator equipment and
sun-tracking algorithms. Solar tracking can be accomplished
via two pathways: closed- and open-loop control. Closed-loop
control utilizes a sun-sensor, which is made up of several
small cells around the base of a rod. Throughout the day,
the shadow cast down onto the array changes and indicates
the position of the sun in the sky. This system would be
more expensive than open-loop but has the advantage of
feedback control and less risk of error. The control system
also includes a resolver or optical encoder to translate the
data from the tracking system into a command for motors to
adjust the position of the solar concentrator(s). Open-loop
control involves motors that will adjust the solar
collectors according to a pre-determined program based on
latitude, longitude, date and time. This approach, though
more affordable, has a high risk of error and may require
extra maintenance and monitoring from a trained technician.
If solar tracking is desired, a small PV system may be used
to power the tracking motor.
[0038] Biochar, a value added product from the system and
method described herein, has been utilized to improve
agricultural soil fertility, sequester carbon, control
transport of environmental contaminants, and remove
pesticides as a water filter media (although the latter is
not envisioned as a use for the latrine waste biochar). The
processes for generation of biochar also produce gases that
can be used as cooking and heating fuel or supplemental
energy for the biochar production.
[0039] Biochar applied to soil can improve soil structure,
water retention and lower the acidity of the soil (Winsley,
2007). Biochar material has high surface area which is
capable of supporting microbiota and encouraging healthy
biological activity in the soil. These microbiota act as
catalysts in reducing nitrogen loss, making nutrients more
available to plants. Biochar is made up of 70-80% carbon, a
much more condensed quantity when compared to the biomass it
is generated from. When it is placed in the soil, this
carbon is permanently sequestered in this highly stable form
for a net reduction of greenhouse gas emissions (Roberts,
2010). For this reason it has been proposed as an avenue for
carbon sequestration credits and therefore these systems
could be proliferated (multiplied to many locales) by
revenue generated from selling carbon credits.
[0040] Two major factors that may impact the quality of a
biochar include manufacturing conditions and the biomass
(feedstock) used. Exemplary manufacturing methods include
pyrolysis and hydrothermal carbonization (HTC) as these
achieve high mass yield during the process and generate
biochar with characteristics good for soil amendment (Funke
& Ziegler, 2010; Winsley, 2007; Kumar & Gupta,
2009). Pyrolysis of animal waste and wastewater sludge have
shown to generate effective biochar for soil amendments;
more effective in agricultural field studies than
cellulose/wood based feedstock (Meyer et al., 2011; Libra et
al., 2011; Steinbeiss, 2009). A potential for generation of
fuel from the gases created during pyrolysis has also been
documented (Ro et al., 2010). One study has been conducted
which evaluates pyrolysis of fresh human waste (US Army,
1974). This study verified that human waste could be
converted into a more compact and sterile material.
[0041] For the reactor design, HTC has the advantage that no
energy intensive pre-drying is necessary and because the
waste is mixed (the waste includes solids and urine) it is
thought that nutrients from the urine (as urine contains at
least triple the mass of N, P and K of feces) will be taken
up by the biochar, which would produce a nutrient enhanced
biochar. Dry pyrolysis does not require a pressure rated
reaction vessel and can be designed to use passive solar
drying or rapid dewatering as the first phase of the solar
pyrolysis process.
[0042] In the case of HTC, biochar can be generated in a
pressure-rated metal reaction vessel and heated to the
desired temperature under autogeneous pressure. The
temperatures may range from about 150-300° C., with 200° C.
expected to be optimal (Libra et al., 2011). The residence
times at these temperatures range from about 10 to 90
minutes. For dry pyrolysis, the wet urine and fecal material
can be collected in an open vessel and placed in an oven to
be heated to the desired temperature. Dry pyrolysis will
require higher temperatures between about 400-800° C. and
the residence time will also be much greater because
pyrolysis cannot begin until the liquid is evaporated away.
Once the feedstock is dried to constant mass, subsequent
pyrolysis times range from about 30 to 90 minutes.
[0043] Ultimate and proximate analysis of the char can be
conducted, including C, N, H, S, elemental analysis, fixed
carbon, moisture content, volatile matter, and ash content.
Macro and micronutrients can be quantified by following
ashing-digestion protocol and analyzing the samples with an
Axial Spectrometer (P and K can be measured using an
inductively coupled plasma (ICP) atomic emissions
spectroscopy (AES)). The biochar product can be analyzed by
field emission scanning electron microscopy (FESEM) to
examine pore structure. Surface area of all resulting
biochar can be measured using the method of Brunauer, Emmett
and Teller (BET). Thermogravimetric analysis (TGA) can be
conducted as well as Fourier Transform Infrared (FTIR)
analysis in order to isolate the types of functional groups
before and after charring.
[0044] It is expected that the biochar yield will be 45-60%
for HTC and 20-35% for dry pyrolysis. The oxygen to carbon
(O/C) ratio should decrease in the conversion to biochar and
the HTC generated biochar will have a higher O/C ratio
compared to that of dry pyrolysis. The abundance of
oxygen-rich organic compounds on the surface of the biochar
generated by HITC adds cation exchange capacity (Kumar,
2011). In general a successful soil amendment should have an
O/C ratio of less than 0.2 (Spokas, 2010), a volatile matter
content less than 20% (Deenik, 2010), and a BET SA of at
least 15 m<2>/g. (Brewer et al., 2011). Additionally,
biochar successful as a soil amendment should exhibit a low
intrinsic pH, high aromaticity, and lower ash content
(Brewer et al., 2011). It is expected that higher amounts of
nitrogen and phosphorus will be found in the HTC biochar as
the urine is combined with feces. There is evidence of
higher nitrogen content with wastewater sludge processed by
HTC, but never with mixed fresh human excreta (Hossain et
al. 2010). The option of separation of urine and feces may
determine biochar quality, energy requirements and nutrient
recovery optimization.
[0045] Pyrolysis of the combined urine and feces may
mineralize the nutrients found in human excreta, such as
nitrogen, phosphorus, and potassium, making them
bioavailable for plants. At a biochar yield of 45%, an ideal
9 g of nitrogen and 1 g of phosphorus could be recovered per
person per day through the HTC process (Torondel, 2010).
Nitrogen and phosphorus recovery from urine alone has been
demonstrated through the use of solar thermal evaporation
from exposure to direct sunlight. A pilot-scale study
evaporating 50 L of undiluted urine yielded 360 g of
fertilizer (2% nitrogen and 2% phosphorus by weight),
equaling approximately 0.2 g of nitrogen and 0.2 g of
phosphorus per person per day. The urine-derived fertilizer
led to biomass yields and nutrient uptakes comparable to
those from commercial fertilizers (Antonini 2012).
[0046] Potential benefits of urine separation can be weighed
alongside the added cost of separate urine purification. In
the event that urine is separated for nutrient recovery,
pathogens may desirably be inactivated by heat. This
scenario may also consider fecal contaminants due to the
potential for fecal cross-contamination during urine
collection (WHO, 2006). Enteric viruses are killed rapidly
at temperatures of 60° C. Entamoeba hystolytica cysts and
hookworm eggs are killed after five minutes at 50° C.
Schistosome eggs require one hour at 50° C. and Taenia eggs
10 minutes at 59° C. Bacteria such as Vibrio cholerae and E.
coli are killed rapidly above 55 or 60° C. respectively and
Salmonella requires 15 to 20 min at 60° C. (Feachem 1980,
Gottas 1956). Therefore, in the event that urine is
separated for nutrient recovery, a temperature of at least
65° C. can be used for pathogen inactivation. This
temperature is practical to achieve outside of the reactor
through a passive solar thermal process. Additionally,
flowing source-separated urine through a parabolic reflector
could take advantage of natural UVB rays from the sun for
pathogen inactivation (Mbonimpa 2012). Exemplary systems
include thermal and/or natural UV inactivation of pathogens.
[0047] Both the initial human waste and biochar produced can
be tested for indicator organisms of known pathogens. The
material can be diluted into suspension and inoculated with
the appropriate culture for each type of bacteria, including
mesophile, thermophile, the organic decomposition bacteria,
coliform bacteria, fecal coliform, E. coli salmonella and
enterococci. Additional testing can be conducted for
regrowth of indicator organisms during storage of biochar
and more advanced testing for thermotolerant spores and
cysts. Reactor exhaust can be analyzed for major
hydrocarbons, sulfur containing gases, carbon monoxide,
carbon dioxide and higher heating values. This analysis can
be done with a GC-MS. This may provide information regarding
whether the gases generated in either method present a
health risk to the user or if they can be effectively
harnessed as an energy source.
[0048] Various factors that can improve the performance of
the system include: the tracking performance, reaction time,
and insulation. In accordance with exemplary embodiments,
the system exhibits hygienic reliability in terms of
disinfecting waste on a consistent manner under a given
environmental condition without the need for daily
adjustments. An exemplary system also provides safe thermal,
pressure and gaseous conditions by monitoring these inside
the user compartment of the system.
[0049] Individual components which may be optimized for
performance and cost include the solar collectors, any
necessary tracking system, the reaction chamber, and the
biochar production process. Additionally the biochar may be
evaluated for soil amendment capabilities as well as
nutrient value.
[0050] In evaluating the cost of a waste treatment system, a
life cycle approach may be taken that considers not just
construction costs, but also costs related to the
sustainable delivery of a sanitation service. The system may
be maintained to ensure that the service level remains the
same as originally intended. Thus “costs” refer to
expenditures incurred by the household or community (in case
of the public toilet/system) for construction, operation and
maintenance, and rehabilitation. This analysis helps one
understand cost drivers so as to enable more cost effective
service delivery. The benefits, which include elimination of
costs associated with emptying, transporting, treating and
disposing of traditional latrine human waste material as
well as the value added material can be balanced against the
costs of the system.
[0051] Table 3 shows cost estimates for system components,
annualized and reported as a cost per person per day (6%
discount rate and 20 year life). The scenarios analyzed
range from household systems (for 4 and 10 individuals) to
shared community systems (50 individuals). An estimate of
the cost of small-scale solar concentrator systems using
fiber optics is in the range of $200-500/m<2 >with an
average of $350/m<2 >used in the calculations. The
size and cost associated with the solar concentrator system
for each biochar production method are shown in Table 3.
Other system costs include the solar reactor, toilet base
structure and superstructure. The cost estimate for the
reactor associated with each system size depends on the
desired temperature of reaction and orientation/automation
of the collection area below the toilet. Assuming a reactor
design without costly automation and with the use of
aluminum or stainless steel; a system that serves 4 people
is estimated to cost $230 for aluminum or $545 for stainless
steel. A system serving 50 people would require a larger
reactor for pyrolysis and is estimated at $700 for aluminum
or $1635 for stainless. The construction of the collection
area and the platform on which to stand in the bathroom can
be designed and built out of local materials, e.g.,
reinforced concrete and brick/mortar; estimated at $100. The
superstructure can be largely up to the users, but could
likely be safe and private for less than $50. Table 3 shows
that the final cost per person per day for these toilet
systems are in the range of $0.03-0.10, indicating that the
system has a very feasible economic outlook.
TABLE
3
Solar
Energy and Capital Cost Estimates
Mixed Dry
HTC Pyrolysis Pyrolysis
4 person basis
Max energy (kJ) 13911 13341 4064Solar Area
(m<2>) 3.6 3.6 1.3Solar Cost
@$350/m<2>
$1,257 $1,253 $438
Additional Toilet Costs $380 $380 $380
Total Capital Costs $1,637 $1,633 $818
Annualized Cost $143 $142 $71
Cost per person per day $0.10 $0.10 $0.05
10 person basis
Max energy (kJ) $34,778 $33,353
$10,160Solar Area (m<2>) $9 $9
$3Solar Cost @$350/m<2>
$3,129 $3,101 $1,061
Additional Toilet Costs $380 $380 $470
Total Capital Costs $3,509 $3,481 $1,531
Annualized Cost $306 $303 $133
Cost per person per day $0.08 $0.08 $0.04
50 person basis
Max energy (kJ) $173,889 $166,764
$50,802Solar Area (m<2>) $45 $44
$15Solar Cost @$350/m<2>
$15,582 $15,351 $5,142
Additional Toilet Costs $850 $850 $850
Total Capital Costs $16,432 $16,201 $5,992
Annualized Cost $1,433 $1,412 $522
Cost per person per day $0.08 $0.08 $0.03
[0052] The value of the products produced can also be
factored into the economic picture. Biochar is incorporated
at a conservative price of $57 per ton, based on biochar
without any nutrient content (McCarl et al., 2008). Assuming
400 g of feces per person and a 50% mass yield during the
pyrolysis process, a daily value for biochar was calculated.
It was calculated that 0.17 m<3 >of methane is
produced per person per day and this added value is
incorporated into Table 4 at a cost of $80 per 1,000 m<3
>(IndexMundi, 2012). In the case of urine diversion and
purification, the product has a high nutrient value and a
current price of $506/ton ammonium nitrate (34% N) and
$665/ton of a 45% super phosphate (USDA 2012). Table 4 shows
the overall value of the products produced in one day from
the system designs described herein.
[0053] The technology can serve individual families but
additionally could be more economical in peri-urban
communities. Depending on the value of the value added
products, shared community toilets could generate a large
amount of nutrient infused biochar as well as be a site for
additional community services such as a kitchen, served by
the flammable gases produced during the pyrolysis process.
Additionally, maintenance could be paid for by biochar or
nutrient sales to rural areas, carbon credits associated
with biochar and toilet system user fees.
TABLE 4
Value
Added Product revenue.
Number of users: 4 10 50
Daily Biochar Value $0.01 $0.03 $0.13
Daily Methane Value $0.05 $0.14 $0.68
Daily Nutrient Value $0.07 $0.16 $0.82
[0054] The alternatives for the system design desirably
include ease of use and maintenance, safety, affordability,
and cultural appropriateness in regards to sanitation
practices. A squat or a pedestal/sitting toilet design can
be used depending on the cultural preference of end users.
For the dry pyrolysis application, a urine diversion variant
toilet can be used. The toilet seat may have a slightly
elevated position above the floor to minimize water or other
cleaning liquid entering the receiver/reactor through the
input holes. Foot operated hole seals may be provided to
minimize odor and help keep liquid out. A latrine floor may
be made of smooth, polished, and durable materials to
minimize odor causing adsorption and facilitate cleaning
(Rieck, Muench, 2011). Floor drains may be provided to avoid
the possibility of reactor/receiver area flooding as some
users may utilize the restroom as a bath/shower space for
lack of other space. Wind driven ventilation may be used to
keep odor to an acceptable level. If desired, however, wood
ash, lime, sawdust, soil, etc. can be used to cover fresh
excreta. The user may slide/guide the reactor/receiver to
the location of the reactor lid and secure the lid in place.
This can be done routinely, e.g., every evening after
transferring the pyrolysis end product to storage for later
sale/use. The use of guides to move the reactor/receivers
reduces accidental spilling of raw excreta. For the safety
of the user, a temperature measurement unit may be installed
to ensure that the reactor contents are cool enough to open.
Periodically the user may be expected to replace the o-ring
seals that help maintain a pressure seal for the reactor.
[0055] Turning now to FIG. 5, a method 500, which has been
described above, is illustrated. Method 500 includes the
steps of providing a solar collector to obtain concentrated
solar thermal energy (step 502), providing a reactor (step
504), providing biomass to the reactor (step 506), providing
concentrated solar thermal energy to the reactor using one
or more fiber optic cables, (step 508) and treating the
biomass with the concentrated solar thermal energy (step
508). Step 502 may include providing any suitable solar
collector, such as concentrator 108. Step 504 may include
providing any suitable reactor, such as reactor 102, 208, or
702. Providing biomass, step 506, may include, for example,
providing animal waste, such as human waste, to the reactor.
Concentrated solar thermal energy is provided to a solar
reactor during step 508 using the techniques described
herein—e.g., using fiber optic cables with fused fiber ends,
terminating the end of the fibers prior to reaching the
container, and the like. Method 500 may additionally include
additional steps, as described herein, including rotating a
carousel to expose the reactor to one or more fiber optic
cables, using hydrothermal carbonization or pyrolysis,
removing condensable tars within pyrolysis gas using a
removable tar trap prior to further treatment or use of a
gas, removing odor causing compounds from the pyrolysis gas
using one or more of a biochar and activated carbon packed
filter bed, and separately or not treating urine.
[0056] FIG. 6 illustrates another method 600 in accordance
with yet additional embodiments of the invention. Method 600
includes providing a waste treatment system comprising a
solar collector and a reactor (step 602), wherein the
reactor receives concentrated solar energy from the solar
collector, exposing solid waste to the concentrated solar
energy in the reactor to produce char (step 604); and
exposing liquid waste to one or more of concentrated and
passive solar energy to treat the liquid waste (step 606).
The steps of method 600 may employ any of the corresponding
techniques described herein. For example, step 602 may
include providing a system as described in connection with
FIG. 1 or FIG. 2A or 2B. Step 604 may include exposing solid
waste in a container to concentrated sunlight as described
in connection with FIGS. 1, 2A and 2B. And step 606 may
include any of the urine treatment techniques described
herein.
[0057] The present invention has been described above with
reference to a number of exemplary embodiments and examples.
It should be appreciated that the particular embodiments
shown and described herein are illustrative of the exemplary
embodiments of the invention and its best mode, and are not
intended to limit the scope of the invention. For example,
although the invention has been described in connection with
a system and method for treating human waste, the system and
method may be used to treat other forms of animal waste. It
will be recognized that changes and modifications may be
made to the embodiments described herein without departing
from the scope of the present invention. These and other
changes or modifications are intended to be included within
the scope of the present invention.
REFERENCES
[0000]
Brewer, C. E., Unger, R., Schmidt-Rohr, K., Brown, R. C.,
2011. Criteria to Select Biochars for Field Studies based on
Biochar Chemical Properties. Bioenerg. Res. 4, 312-323.
Bridle T R, Pritchard D. Energy and nutrient recovery from
sewage sludge via pyrolysis. Water Sci Technol. 2004; 50(9):
169-75
Chen, B., Zhou, D., Zhu, L., 2008. Transitional adsorption
and partition of nonpolar and polar aromatic contaminants by
biochars of pine needles with different pyrolytic
temperatures. Environ. Sci. Technol. 42, 5137-5143.
Deenik J L, McClellan T, Goro U, Antal M J, Campbell S
(2010) Charcoal volatile matter content influences plant
growth and soil nitrogen transformations. Soil Sci Soc Am J
74:1259-1270
Etter, B., Tilley, E., Khadka, R., Udert, K. M. Low-cost
struvite production using source-separated urine in Nepal.
Water Research, Volume 45, Issue 2, January 2011.
Feuermann, D. and J. M. Gordon, “Solar Fiber-Optic
Mini-Dishes: A New Approach to the Efficient Collection of
Sunlight.”, Solar Energy Vol. 65, No. 3, 159-170, 1999.
Funke, A., Ziegler, F., 2010. Hydrothermal carbonization of
biomass: a summary and discussion of chemical mechanisms for
process engineering. Biofuel. Bioprod. Bior. 4, 160-177.
IndexMundi, Worldwide Natural Gas Statistics. June 2012.
Found at:
www.indexmundi.com/commodities/?commodity=natural-gas
Jeffery, S. Verheijen, F. G. A., van der Velde, M., Bastos,
A. C. (2011). A quantitative review of the effects of
biochar application to productivity using meta-analysis.
Agriculture, Ecosystems and Environment. 144, 175-187.
Kandilli, C. and K. Ulgen, “Review and Modelling the Systems
of Transmission Concentrated Solar Energy via Optical
Fibers.” Renewable and Sustainable Energy Reviews 13 (2009),
67-84.
Kato, D. and Nakamura, T., “Application of Optical Fibers to
the Transmission of Solar Radiation,”Journal of Applied
Physics, Vol. 47 No. 10, October 1976.
Kearns, J P, Shimabuku, K K, Wellborn, L S, Knappe, D R,
Summers, R S (2011). “Biochar production for use as low-cost
adsorbents: Applications in drinking water treatment serving
developing communities” American Chemical Society Conf.
Proc., Denver, Colo.
Kumar, S., Gupta, R. B., 2009. Biocrude production from
switchgrass using subcritical water. Energ. Fuels 23,
5151-5159.
Libra, J. A., Ro, K. S., Kammann, C., Funke, A., Berge, N.
D., Neubauer, Y., Titrici, M. M., Fuhner, C., Bens, O.,
Kern, J., Emmerich, K. H. “Hydrothermal carbonization of
biomass residuals: a comprehensive review of the chemistry,
processes, and applications of wet and dry pyrolysis,”
Biofuels, Vol. 2, No. 1, 89-124. 2011.
Loganathan, V. A., Feng, Y. C., Sheng, G. D., Clement, T.
P., 2009. Crop-Residue-Derived char influences sorption,
Desorption and Bioavailability of Atrazine in soils. Soil
Soc. Am. J. 73, 967-974.
Lovelady. H. G., Stork, E. J. “An Improved Method for
Preparation of Feces for Bomb Calorimetry,” Clinical
Chemistry, Vol. 16, No. 3, 1970.
McCarl, B. A., Peacocke, C., Chrisman, R., Kung, C., Sands,
R. D., (2008). “Economics of Biochar Production, Utilization
and GHG Offsets” International Biochar Initiative Conf.
Proc., Tyne, UK
Meyer, S., Glaser, B., Quicker, P., 2011. Technical,
Economical and Climate-Related Aspects of Biochar Production
Technologies: A Literature Review. Env. Sc. & Technol.
45, 9473-9483.
Mustafa K. Hossaina, Vladimir Strezova, K. Yin Chanb, Peter
F. Nelsona. Agronomicproperties of wastewatersludgebiochar
and bioavailability of metals in production of cherrytomato
(Lycopersicon esculentum). Chemosphere, Volume 78, Issue 9,
February 2010.
Nakamura, T. and B. K. Smith, “Solar Thermal System for
Lunar ISRU Applications: Development and Field Operation at
Mauna Kea, Hi.,” Proceedings of the 49thAIAA Aerospace
Meeting, Orlando, Fla., January 2011
Peill, N. J. and M. R. Hoffman, “Solar-Powered
Photocatalytic Fiber-Optic Cable Reactor for Waste Stream
Remediation,” Journal of Solar Energy Engineering, Vol. 119,
229, August 1997.
Rieck, C., Muench, E., 2011. Technology review of urine
diversion dehydration toilets (UDDTs). Deutsche Gesellschatt
fur-Sustainable sanitation econsan program, Eschborn,
Germany.
Roberts, K. G., Gloy, B. A., Joseph, S., Scott, N. R.,
Lehmann, J., 2010. Life Cycle Assessment of Biochar Systems
Estimating the Energetic Economic, and Climate Change
Potential. Environ. Sci. Technol. 44, 827-833.
Ro, K. S., Cantrell, K. B., Hunt, P. G. 2010.
High-Temperature Pyrolysis of Blended Animal Manures for
Producing Renewable Energy and Value-Added Biochar. Ind.
Eng. Chem. Res. 49, 10125-10131.
Sainz-Diaz, C. I., Griffiths, A. J. “Activated carbon from
solid wastes using pilot-scale batch flaming pyrolyser,”
Fuel, Vol. 79, 1863-1871, February 2000
Shrestha, G., Traina. S. J., Swanston, C. W., 2010. Black
carbon's properties and role in the environment: a
comprehensive review. Sustainability 2, 294-320.
Spokas K A (2010) Review of the stability of biochar in
soils: predictability of O:C molar ratios. Carbon Manage
1:289-303
Smernik, R. J., 2009. Biochar and sorption of organic
compounds, p. 289-300. In: Lehmann, J., Joseph, A. (Eds.),
Biochar for Environmental Management: Science and
Technology. Earthscan, London.
Steinbeiss, S., Gleixner, G., Antonietti, M., 2009. Effect
of biochar amendment on soil carbon balance and soil
microbial activity. Soil Biology & Biochemistry. 1-10.
US Army Land Warfare Laboratory, June 1974. “Human Waste
Pyrolyzer” Technical Report No. LWL-CR-02B74.
USDA-Agricultural prices, national agricultural statistics
service. March 2012.
http://usda.mannlib.cornell.edu/MannUsda/viewDocumentInfo.do?documentID=1002.
Accessed Jun. 12, 2012.
Winsley, P., 2007. Biochar and bioenergy production for
climate change. Mitigation. NZ Sci. Rev. 64, 5-10.
Zik, O., J. Karni and A. Kribus. “The TROF (Tower Reflector
with Optical Fibers): a New Degree of Freedom for Solar
Energy Systems,” Solar Energy, Vol. 67, Nos. 1-3, 13-22,
1999.