rexresearch

Jianqiang WANG, et al
Iron-Air Battery



https://interestingengineering.com/energy/new-all-iron-battery-sustains-6000-cycles


China develops iron battery 80 times cheaper than lithium that can last 16 years

It provides a budget-friendly, high-endurance answer for the world’s massive energy storage needs.

A research team at the Institute of Metal Research of the Chinese Academy of Sciences (CAS) has advanced “all-iron” flow battery technology.

...To overcome existing hurdles, the Chinese team employed a “synergistic design” at the molecular level, engineering a specialized iron complex that serves as a double-layered defense.

The South China Morning Post stated that this molecule uses its rigid, bulky structure to physically shield the iron core from chemical attack, while its strong negative charge creates a force field that repels leaking particles.

Together, these mechanisms prevent the battery’s active materials from degrading or from escaping across the membrane, thereby ensuring long-term stability....

The battery prototype demonstrated endurance, maintaining a stable structure and perfect reversibility over 6,000 cycles — equivalent to more than 16 years of daily operation — with zero loss in storage capacity.

Throughout this period, the system remained free of harmful by-products or sediment while achieving a 99.4 percent leak-proof efficiency. Even at high power outputs, it retained 78.5 percent of its energy efficiency, proving that the design is both reliable and durable.



https://www.scmp.com/news/china/science/article/3351111/china-unveils-ultra-cheap-all-iron-battery-renewable-energy-storage

China unveils ultra-cheap ‘all-iron flow battery’ for renewable energy storage




https://www.cell.com/cell-reports-physical-science/fulltext/S2666-3864(26)00175-X


A triple-conductive catalytic and confining network for high-areal capacity solid-state Iron-Air Batteries




https://www.eurekalert.org/news-releases/614440

Salt battery design overcomes bump in the road to help electric cars go the extra mile


...The researchers have now successfully improved the technology by turning the molten salt into soft-solid salt, using solid oxide nano-powders. Professor Jianqiang Wang, from the Shanghai Institute of Applied Physics, Chinese Academy of Sciences, who is leading this collaboration project has predicted that this quasi-solid-state (QSS) electrolyte is suitable for metal-air batteries which operate at 800 ºC; as it suppresses the evaporation and fluidity of the molten salts that can occur at such high operating temperatures.

Project collaborator, Dr Cheng Peng, also from the Shanghai Institute of Applied Physics, Chinese Academy of Sciences, explains a unique and useful design aspect of this experimental research. The quasi-solidification has been achieved using nanotechnology to construct a flexibly-connected network of solid oxide particles that act as a structural barrier locking in the molten salt electrolytes, while still allowing them to safely conduct electricity in extreme heat...



https://www.sciencedirect.com/science/article/abs/pii/S2405829720304268?via%3Dihub

Quasi-solid-state electrolyte for rechargeable high-temperature molten salt iron-air battery
Shiyu Zhang, et al.

Abstract -- Molten salts are a unique type of electrolyte enabling high-temperature electrochemical energy storage (EES) with unmatched reversible electrode kinetics and high ion-conductivities, and hence impressive storage capacity and power capability. However, their high tendency to evaporate and flow at high temperatures challenges the design and fabrication of the respective EES devices in terms of manufacturing cost and cycling durability. On the other hand, most of these EES devices require lithium-containing molten salts as the electrolyte to enhance performances, which not only increases the cost but also demands a share of the already limited lithium resources. Here we report a novel quasi-solid-state (QSS) electrolyte, consisting of the molten eutectic mixture of Na2CO3-K2CO3 and nanoparticles of yttrium stabilized zirconia (YSZ) in a mass ratio of 1:1. The QSS electrolyte has relatively lower volatility in comparison with the pristine molten Na2CO3-K2CO3 eutectic, and therefore significantly suppresses the evaporation of molten salts, thanks to a strong interaction at the interface between molten salt and YSZ nanoparticles at high temperatures. The QSS electrolyte was used to construct an iron-air battery that performed excellently in charge-discharge cycling with high columbic and energy efficiencies. We also propose and confirm a redox mechanism at the three-phase interlines in the negative electrode. These findings can help establish a simpler and more efficient approach to designing low-cost and high-performance molten salt metal-air batteries with high stability and safety.



https://d197for5662m48.cloudfront.net/documents/publicationstatus/311291/preprint_pdf/c7c29adf209704aae062075d2d165bc6.pdf

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US12567577 -- ALL-SOLID-STATE IRON-AIR BATTERY

Inventor: WANG JIANQIANG et al
Applicant: SHANGHAI INST APPLIED PHYSICS CAS [CN]

Abstract -- The present invention relates to an all-solid-state iron-air battery, which comprises a positive electrode, a negative electrode, a separator and a solid electrolyte, wherein the positive electrode and the negative electrode are respectively arranged on opposite sides of the solid electrolyte; the separator is arranged between the negative electrode and the solid electrolyte to form a sandwich structure; the negative electrode is a ferrate material formed from an alkali metal-doped iron oxide; the positive electrode is a metal or a metal oxide material with an efficient redox catalytic activity; the solid electrolyte is an electrolyte material capable of efficiently conducting oxygen ions; and the separator is a film-like or sheet-like material having oxygen ion conduction and electronic insulation performances. According to the all-solid-state iron-air battery of the present invention, in the negative electrode, by introducing the alkali metal into an iron oxide crystal lattice by means of doping, the electrochemical reaction activity of the iron electrode can be remarkably improved, the potSential safety hazard problem caused by battery overcharging is improved, and the performance of the iron-air battery is remarkably improved; and the separator is arranged between the solid electrolyte and the negative electrode, such that the battery electric leakage problem can be effectively relieved.